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techtalk:ref:elec06 [2019/12/18 02:32]
hippysmack [Converting to LED Turn Signals]
techtalk:ref:elec06 [2019/12/18 02:38]
hippysmack
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 ====== REF: Electrical System ====== ====== REF: Electrical System ======
  
-====== ​Lights - Turn Signals ​- Bulbs, Mods, Relocating ​====== +====== Turn Signals ======
- +
- +
-===== Turn Signals ​=====+
  
 Here's a chart of alternative bulbs that can be used in place of 1157 Run/Turn or Run/Brake bulbs:\\ Here's a chart of alternative bulbs that can be used in place of 1157 Run/Turn or Run/Brake bulbs:\\
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 |{{:​techtalk:​ref:​elec:​3_wire_led_flasher_by_hawk69.jpg?​direct&​300|}}|{{:​techtalk:​ref:​elec:​86-90_led_turn_signal_conversion_pic_1_by_ixl2relax.jpg?​direct&​300|}}|{{:​techtalk:​ref:​elec:​86-90_led_turn_signal_conversion_pic_2_by_ixl2relax.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​elec:​3_wire_led_flasher_by_hawk69.jpg?​direct&​300|}}|{{:​techtalk:​ref:​elec:​86-90_led_turn_signal_conversion_pic_1_by_ixl2relax.jpg?​direct&​300|}}|{{:​techtalk:​ref:​elec:​86-90_led_turn_signal_conversion_pic_2_by_ixl2relax.jpg?​direct&​300|}}|
  
-====== Front Turns on the Trees ======+====== Front Turns ======
 ===== The vwclogan Front Turn Signal Mod ===== ===== The vwclogan Front Turn Signal Mod =====
  
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 |All thread coupling: In the first pic below, the top 2 fasteners were removed from each side and discarded; (L) 3/8" x 18 pinch bolt and (R) turn signal stud. \\ The 2-1/4" threaded rod and coupling nut replaces the pinch bolt and provides for more threads in the tree. 3/8" rods can be cut from all-thread or a 5" carriage bolt. \\ The coupling nuts are 1-3/4" long or can be cut shorter (these were cut to 7/8"). The signal stud is replaced with a 5/16" x 24 bolt with the head ground down just \\ enough to fit inside the coupling nut snugly. It is then cut so there is about 1/2" of threads to screw into the turn signal housing with a jam nut threaded on it. \\ The carriage end of the 5/16" bolt is then inserted into the coupling that has been side drilled and tapped for a #10x32 set screw to hold the signal bolt tight. ​ \\ The tree can be torqued back properly by use of a crows foot on a socket wrench applied to the coupling. ((photos by alank of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=438111&​page=2))||| |All thread coupling: In the first pic below, the top 2 fasteners were removed from each side and discarded; (L) 3/8" x 18 pinch bolt and (R) turn signal stud. \\ The 2-1/4" threaded rod and coupling nut replaces the pinch bolt and provides for more threads in the tree. 3/8" rods can be cut from all-thread or a 5" carriage bolt. \\ The coupling nuts are 1-3/4" long or can be cut shorter (these were cut to 7/8"). The signal stud is replaced with a 5/16" x 24 bolt with the head ground down just \\ enough to fit inside the coupling nut snugly. It is then cut so there is about 1/2" of threads to screw into the turn signal housing with a jam nut threaded on it. \\ The carriage end of the 5/16" bolt is then inserted into the coupling that has been side drilled and tapped for a #10x32 set screw to hold the signal bolt tight. ​ \\ The tree can be torqued back properly by use of a crows foot on a socket wrench applied to the coupling. ((photos by alank of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=438111&​page=2))|||
 |{{techtalk:​ref:​svcproc:​turn_signal_relocation_1_by_alank.jpg?​direct&​300|}}|{{techtalk:​ref:​svcproc:​turn_signal_relocation_2_by_alank.jpg?​direct&​300|}}|{{techtalk:​ref:​svcproc:​turn_signal_relocation_3_by_alank.jpg?​direct&​300|}}| |{{techtalk:​ref:​svcproc:​turn_signal_relocation_1_by_alank.jpg?​direct&​300|}}|{{techtalk:​ref:​svcproc:​turn_signal_relocation_2_by_alank.jpg?​direct&​300|}}|{{techtalk:​ref:​svcproc:​turn_signal_relocation_3_by_alank.jpg?​direct&​300|}}|
 +
 ==== Bikes with this mod ==== ==== Bikes with this mod ====
 **Mounted to lower trees**: **Mounted to lower trees**:
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 |{{:​techtalk:​ref:​elec:​turn_signal_relocation_4_by_dieselbikin.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​elec:​turn_signal_relocation_4_by_dieselbikin.jpg?​direct&​300|}}|
 |  2000 XL1200 ((photo by dieselbikin of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=916453&​page=10)) ​ | |  2000 XL1200 ((photo by dieselbikin of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=916453&​page=10)) ​ |
 +
 ====== Front Turns on the Forks ====== ====== Front Turns on the Forks ======
  
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 \\ \\
- 
  
 ====== Rear Turns ====== ====== Rear Turns ======
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 \\ \\
- 
  
 ====== 86-90 LED Turn Signal Schematic ====== ====== 86-90 LED Turn Signal Schematic ======