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techtalk:ref:engmech01h [2018/07/25 21:35]
hippysmack created
techtalk:ref:engmech01h [2018/09/19 03:18]
hippysmack [Test Fitting Cams]
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 ====== REF: Engine Mechanicals - Sub-01H ====== ====== REF: Engine Mechanicals - Sub-01H ======
 ====== Test Fitting Cams ====== ====== Test Fitting Cams ======
 +Factory fitting of the cams is (or rather was) all about noise control. \\ 
 +By selecting the cam gears sized specifically for the engine they were going in, they could walk that fine line between noisy and too-tight. \\
 +The noise from the gears being a tad loose doesn'​t hurt anything. Too-tight however can cause localized tooth heating and failure. \\
 +So when you replace the cams with non-original cams, you just have to make sure you're not too-tight, which is why you should do a basic test fit. \\
 +Aftermarket cams are all made on the loose side and you rarely get into trouble when using them. \\
  
-Install all 4 cams in the gearcase with the pinion gear removed. \\ Use a fair amount of assembly lube in the bushings and in the gear teeth.+In 2000, they changed the tooth cut on the pinion connection to the #2 cam, to a "high contact ratio" design. \\ 
 +This tooth design apparently got the noise level down to an acceptable amount without having to deal with multiple gear sizes. \\ 
 +There'​s only one size for each. \\ 
 + 
 +In 2001, this change was propagated to all the cam interconnecting gears as well. \\ 
 + 
 +**To do a basic test fit of your cams**. \\ 
 +Install all 4 cams in the gearcase with the pinion gear removed. \\  
 +Use a fair amount of assembly lube in the bushings and in the gear teeth. ​\\ 
 +Rotate them by hand and make sure they all spin freely without binding. \\
  
 Then, install all 4 cams in the cam cover and make sure they spin freely without binding. Then, install all 4 cams in the cam cover and make sure they spin freely without binding.
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 |{{:​techtalk:​ref:​engmech:​test_fit_cams_in_cam_cover_by_aswracing.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​engmech:​test_fit_cams_in_cam_cover_by_aswracing.jpg?​direct&​300|}}|
 |  Test fitting cams in the cam cover ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1715966&​page=3)) ​ | |  Test fitting cams in the cam cover ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1715966&​page=3)) ​ |
 +
 +|{{:​techtalk:​ref:​engmech:​test_fitting_cams_with_the_cam_cover_on_by_aswracing.jpg?​direct&​300|}}|
 +|Test fitting cams with the cam cover installed ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1840595))| ​
 +
  
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