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techtalk:ref:engmech01h [2018/07/25 21:35] hippysmack created |
techtalk:ref:engmech01h [2018/09/19 03:18] hippysmack [Test Fitting Cams] |
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====== REF: Engine Mechanicals - Sub-01H ====== | ====== REF: Engine Mechanicals - Sub-01H ====== | ||
====== Test Fitting Cams ====== | ====== Test Fitting Cams ====== | ||
+ | Factory fitting of the cams is (or rather was) all about noise control. ((aswracing of the XLFORUM http://xlforum.net/forums/showthread.php?t=1840595)) \\ | ||
+ | By selecting the cam gears sized specifically for the engine they were going in, they could walk that fine line between noisy and too-tight. \\ | ||
+ | The noise from the gears being a tad loose doesn't hurt anything. Too-tight however can cause localized tooth heating and failure. \\ | ||
+ | So when you replace the cams with non-original cams, you just have to make sure you're not too-tight, which is why you should do a basic test fit. \\ | ||
+ | Aftermarket cams are all made on the loose side and you rarely get into trouble when using them. \\ | ||
- | Install all 4 cams in the gearcase with the pinion gear removed. \\ Use a fair amount of assembly lube in the bushings and in the gear teeth. | + | In 2000, they changed the tooth cut on the pinion connection to the #2 cam, to a "high contact ratio" design. \\ |
+ | This tooth design apparently got the noise level down to an acceptable amount without having to deal with multiple gear sizes. \\ | ||
+ | There's only one size for each. \\ | ||
+ | |||
+ | In 2001, this change was propagated to all the cam interconnecting gears as well. \\ | ||
+ | |||
+ | **To do a basic test fit of your cams**. \\ | ||
+ | Install all 4 cams in the gearcase with the pinion gear removed. \\ | ||
+ | Use a fair amount of assembly lube in the bushings and in the gear teeth. \\ | ||
+ | Rotate them by hand and make sure they all spin freely without binding. \\ | ||
Then, install all 4 cams in the cam cover and make sure they spin freely without binding. | Then, install all 4 cams in the cam cover and make sure they spin freely without binding. | ||
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|{{:techtalk:ref:engmech:test_fit_cams_in_cam_cover_by_aswracing.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:test_fit_cams_in_cam_cover_by_aswracing.jpg?direct&300|}}| | ||
| Test fitting cams in the cam cover ((photo by aswracing of the XLFORUM http://xlforum.net/forums/showthread.php?t=1715966&page=3)) | | | Test fitting cams in the cam cover ((photo by aswracing of the XLFORUM http://xlforum.net/forums/showthread.php?t=1715966&page=3)) | | ||
+ | |||
+ | |{{:techtalk:ref:engmech:test_fitting_cams_with_the_cam_cover_on_by_aswracing.jpg?direct&300|}}| | ||
+ | |Test fitting cams with the cam cover installed ((photo by aswracing of the XLFORUM http://xlforum.net/forums/showthread.php?t=1840595))| | ||
+ | |||
\\ | \\ |