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--- techtalk:ref:engmech01t [2019/05/25 13:38]
hippysmack [DIY Front Left Motor Mount]
+++ techtalk:ref:engmech01t [2019/05/25 14:39]
hippysmack
@@ Line 2: / Line 2: @@
 ====== REF: Engine Mechanicals - Sub-01T ======
 ====== DIY Front Left Motor Mount ======
+This top engine mount is made out of 4mm steel starting with a cardboard template sized, shaped and drilled. ((photos by Jörgen of the XLFORUM http://xlforum.net/forums/showthread.php?t=1619616&page=21)) \\
 |{{:techtalk:ref:engmech:diy_front_left_motor_mount_1_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_2_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_3_by_jorgen.jpg?direct&300|}}|
+A breaker tool was fabricated in a hydraulic press to make 22.5° degree bends on each lug for the mount. \\
+The position for the 90° bend was marked off. \\
+Having this bend at the correct angle and position is crucial. \\
+Otherwise the piece would have to be discarded to start all over again. \\
+It has to match up to the frame without distorting upon torque. ((photos by Jörgen of the XLFORUM http://xlforum.net/forums/showthread.php?t=1619616&page=21)) \\
 |{{:techtalk:ref:engmech:diy_front_left_motor_mount_4_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_5_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_6_by_jorgen.jpg?direct&300|}}|
+The mount was placed over a small vise (with the jaws opened and the edges rounded to help the bending process of the mount material). \\
+After bending, the mount is test fitted for a flush fit to the frame. ((photos by Jörgen of the XLFORUM http://xlforum.net/forums/showthread.php?t=1619616&page=21)) \\
 |{{:techtalk:ref:engmech:diy_front_left_motor_mount_7_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_8_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_9_by_jorgen.jpg?direct&300|}}|
+Then two gussets were fabricated using the above method of bending and then welded to the mount on both sides. ((photos by Jörgen of the XLFORUM http://xlforum.net/forums/showthread.php?t=1619616&page=21)) \\
 |{{:techtalk:ref:engmech:diy_front_left_motor_mount_10_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_11_by_jorgen.jpg?direct&300|}}|{{:techtalk:ref:engmech:diy_front_left_motor_mount_12_by_jorgen.jpg?direct&300|}}|

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