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techtalk:ref:engmech05 [2020/03/02 01:44] hippysmack [Aftermarket Breather Valves] |
techtalk:ref:engmech05 [2020/08/14 23:28] hippysmack [Filter on End of the Vent Line] |
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* [[techtalk:ref:engmech05b|Converting to Filtered Vents out of the Air Cleaner]] | * [[techtalk:ref:engmech05b|Converting to Filtered Vents out of the Air Cleaner]] | ||
* [[techtalk:ref:engmech05c|Installing a Catch Can on the Breather Vent Line]] | * [[techtalk:ref:engmech05c|Installing a Catch Can on the Breather Vent Line]] | ||
- | * [[techtalk:ref:engmech05d|Converting Head Breathers to Cam Chest Breather]] | + | * [[techtalk:ref:engmech05d|Converting Head Breathers to Cam Chest Breather]] The Deimus Mod. |
* [[techtalk:ref:engmech05e|Adding a Vent Between the Oil Tank and the Cam Chest]] | * [[techtalk:ref:engmech05e|Adding a Vent Between the Oil Tank and the Cam Chest]] | ||
* [[techtalk:ref:engmech05f|Installing a Buell Rocker Box / Breather System on an Evo Sportster]] | * [[techtalk:ref:engmech05f|Installing a Buell Rocker Box / Breather System on an Evo Sportster]] | ||
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However, there isn't large enough suction back on the vent line to pull debris up and into the engine. \\ | However, there isn't large enough suction back on the vent line to pull debris up and into the engine. \\ | ||
+ | It's also safe to say that if you have an external vent line(s) attached and it never leaks even a drop, you may want to keep an eye out for worn out breather valves. \\ | ||
+ | When the umbrellas get old and hard, they don't flex enough to allow proper air flow around them. More vacuum is formed in the engine. \\ | ||
+ | The increased pressure, if vent line filter is stopped up, may overcome the engine gasket seals with oil seepage to follow. \\ | ||
+ | |||
+ | Ring flutter is normally attributed to happen around 5000-5500. Ring flutter equates to blowby which produces more positive pressure in the crankcase from above. \\ | ||
+ | Excess blowby can also pull oil up into the chambers on upstroke as the rings flutter. \\ | ||
+ | Excess blowby creates a higher density oil splash in the bottom. \\ | ||
+ | This equals more oil hitting the breather valves(s) to be separated and some may splash out the breather vent at high RPM when the crankcase mean pressure goes positive. \\ | ||
+ | Oil seepage out the vent at sustained high RPM could be enough to saturate the filter and hinder the breathability of the engine to atmosphere. \\ | ||
+ | Repeated runs can stop up the now saturated filter if it is left unchecked. \\ | ||
+ | Condensation and separated oil can also attach to the filter element and clog it up. \\ | ||
===== Filter Placement ===== | ===== Filter Placement ===== | ||
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When air is allowed to be drawn back into the engine, it creates a mass that must be compressed by the pistons on downstroke as it is being vented out. \\ | When air is allowed to be drawn back into the engine, it creates a mass that must be compressed by the pistons on downstroke as it is being vented out. \\ | ||
This robs some power and will cause the engine to work harder (creating more internal heat at higher RPM). ((Deimus of the XLFORUM http://xlforum.net/forums/showthread.php?t=67658&page=18)) \\ | This robs some power and will cause the engine to work harder (creating more internal heat at higher RPM). ((Deimus of the XLFORUM http://xlforum.net/forums/showthread.php?t=67658&page=18)) \\ | ||
+ | |||
+ | Aftermarket Breather Valves for Harley's: \\ | ||
+ | * Sifton Crankcase Breather ((https://www.ebay.com/itm/SIFTON-CASE-BREATHER-VENT-PCV-VALVE-HARLEY-EVO-SHOVELHEAD-PANHEAD-TWINCAM-KRANK/253213372444?epid=1665559744&hash=item3af4b1701c:g:F4cAAOSwzrxUuDhJ)) \\ This appears to be a cheaper version of the Hayden Crankvent also with an umbrella valve installed inside. \\ It is, however, a one time use part as it cannot be taken apart to replace the umbrella valve. | ||
Aftermarket PCV's: ((electronbee of the XLFORUM http://xlforum.net/forums/showthread.php?t=72099&highlight=reed+valve&page=10)) \\ | Aftermarket PCV's: ((electronbee of the XLFORUM http://xlforum.net/forums/showthread.php?t=72099&highlight=reed+valve&page=10)) \\ | ||
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|Hayden KVP38 breather valve, used with the \\ [[techtalk:ref:engmech05d|Deimus Mod]] (cam chest breather conversion). ((photo by 60Gunner of the XLFORUM http://xlforum.net/forums/showthread.php?p=5763918#post5763918))| Hayden breather opened up. ((photos by leucadiaGuit of the XLFORUM http://xlforum.net/forums/showthread.php?t=2004869 cropped by Hippysmack)) || | |Hayden KVP38 breather valve, used with the \\ [[techtalk:ref:engmech05d|Deimus Mod]] (cam chest breather conversion). ((photo by 60Gunner of the XLFORUM http://xlforum.net/forums/showthread.php?p=5763918#post5763918))| Hayden breather opened up. ((photos by leucadiaGuit of the XLFORUM http://xlforum.net/forums/showthread.php?t=2004869 cropped by Hippysmack)) || | ||
|{{:techtalk:ref:engmech:deimus_mod_8_by_60gunner.jpg?direct&300|}}|{{:techtalk:ref:engmech:hayden_krankvent_3_by_leucadiaguit_-_cropped.jpg?direct&300|}}|{{:techtalk:ref:engmech:hayden_krankvent_2_by_leucadiaguit_-_cropped.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:deimus_mod_8_by_60gunner.jpg?direct&300|}}|{{:techtalk:ref:engmech:hayden_krankvent_3_by_leucadiaguit_-_cropped.jpg?direct&300|}}|{{:techtalk:ref:engmech:hayden_krankvent_2_by_leucadiaguit_-_cropped.jpg?direct&300|}}| | ||
+ | |||
+ | |Doherty Power Vents with the line routed up then \\ down and attached to the bottom of the frame. ((photo by RIORoosen of the XLFORUM http://xlforum.net/forums/showthread.php?t=146084&page=18))| Doherty Power Vent ((Photo by goblin_dust of the XLFORUM http://xlforum.net/forums/showthread.php?t=72099&highlight=wet+sumping&page=23)) | | ||
+ | |{{:techtalk:ref:engmech:breather_mod_by_rioroosen.jpg?direct&300|}}|{{:techtalk:ref:engmech:deimus_mod_2_by_goblin_dust.jpg?direct&300|}}| | ||
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|{{:techtalk:ref:engmech:mercedes_benz_pcv_valve_by_electronbee.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:mercedes_benz_pcv_valve_by_electronbee.jpg?direct&300|}}| | ||
- | |Doherty Power Vents with the line routed up then \\ down and attached to the bottom of the frame. ((photo by RIORoosen of the XLFORUM http://xlforum.net/forums/showthread.php?t=146084&page=18))| Doherty Power Vent ((Photo by goblin_dust of the XLFORUM http://xlforum.net/forums/showthread.php?t=72099&highlight=wet+sumping&page=23)) | | + | ====== Homemade Breather Valves ====== |
- | |{{:techtalk:ref:engmech:breather_mod_by_rioroosen.jpg?direct&300|}}|{{:techtalk:ref:engmech:deimus_mod_2_by_goblin_dust.jpg?direct&300|}}| | + | This was made by norseXL of the XLFORUM and is a direct derivative of the 86-90 breather valve setup.((http://xlforum.net/forums/showthread.php?p=5809352#post5809352)) \\ |
+ | |||
+ | A male threaded cap was made to screw into the female threaded body of the breather valve container as shown below. \\ | ||
+ | The center of the cap was drilled and tapped for a hollow (5.5mm) M10 bolt. \\ | ||
+ | The cam cover was also drilled and tapped for M10 threads. \\ | ||
+ | The brass adapter for the banjo also has M10 internal threads. \\ | ||
+ | |||
+ | The umbrella inside the body is the stock 91-03 umbrella. \\ | ||
+ | A 1.5mm hole was drilled into the bottom side of the body to drain any oil that makes it past the umbrella. \\ | ||
+ | |||
+ | |||
+ | {{:techtalk:ref:engmech:homemade_breather_vavle_1_by_norsexl.jpg?direct&300|}} {{:techtalk:ref:engmech:homemade_breather_vavle_3_by_norsexl.jpg?direct&300|}} \\ | ||
+ | {{:techtalk:ref:engmech:homemade_breather_vavle_4_by_norsexl.jpg?direct&300|}} {{:techtalk:ref:engmech:homemade_breather_vavle_5_by_norsexl.jpg?direct&300|}} {{:techtalk:ref:engmech:homemade_breather_vavle_2_by_norsexl.jpg?direct&300|}} \\ | ||