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techtalk:ref:oil18 [2023/08/15 13:06]
hippysmack [Oil Pump Assembly (09320189) for 1991-2020 Sportsters]
techtalk:ref:oil18 [2024/01/19 03:40] (current)
hippysmack
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 ====== Aftermarket Sportster Oil Pumps ====== ====== Aftermarket Sportster Oil Pumps ======
 ====== Pro-Flow for 1977-Present Sportsters ====== ====== Pro-Flow for 1977-Present Sportsters ======
-The Pro Flow oil pump for 1991-up Sportsters was developed by Zippers according to Buz Buzzellie'​s Sportster Performance Handbook. ((88inchsporty of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?t=454717)) \\ +The Pro Flow oil pump for 1991-up Sportsters was developed by Zippers according to Buz Buzzellie'​s Sportster Performance Handbook. ((88inchsporty of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​lubrication-and-lubricants/​68354-rebuilding-a-pro-flow-oil-pump?t=454717)) \\ 
 Billed as compact Cad/Cam design, made of 6061 aluminum, O-ring sealing throughout and modular construction. \\ Billed as compact Cad/Cam design, made of 6061 aluminum, O-ring sealing throughout and modular construction. \\
 The ProFlow oil pumps and accessories for XLs, BTs and TCs in the year 2000 at least were sold thru Zippers Performance as well as Zodiac International B.V. (The Netherlands)\\ The ProFlow oil pumps and accessories for XLs, BTs and TCs in the year 2000 at least were sold thru Zippers Performance as well as Zodiac International B.V. (The Netherlands)\\
  
-These pumps are no longer in production. ((Jorgen of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?p=4368299&​highlight=pro+flow#​post4368299)) There were two versions for Sportsters; a 3 stage and a 4 stage. \\+These pumps are no longer in production. ((Jorgen of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​lubrication-and-lubricants/​148571-oil-change-fail/​page3?​highlight=pro+flow#​post3177632)) There were two versions for Sportsters; a 3 stage and a 4 stage. \\
 In 2000, the pump was redesigned with improvements,​ one of which was the addition of an oil strainer cap / cover over the cam chest port. ((Thanks goes to Ebay seller, jacha6090 for the 2000 Zippers Catalog information)) \\ In 2000, the pump was redesigned with improvements,​ one of which was the addition of an oil strainer cap / cover over the cam chest port. ((Thanks goes to Ebay seller, jacha6090 for the 2000 Zippers Catalog information)) \\
 The drive gear and gerotor systems were improved for less drag while maintaining reportedly superior scavenge and feed rates. \\ The drive gear and gerotor systems were improved for less drag while maintaining reportedly superior scavenge and feed rates. \\
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 Click on a pic to enlarge: \\ Click on a pic to enlarge: \\
-|  Pro Flow 3 stage oil pump. ((photos by Jorgen of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?p=4368299&​highlight=pro+flow#​post4368299))  ||+|  Pro Flow 3 stage oil pump. ((photos by Jorgen of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​lubrication-and-lubricants/​148571-oil-change-fail/​page3?​highlight=pro+flow#​post3177632))  ||
 |{{:​techtalk:​ref:​oil:​proflow_oil_pump_1_by_jorgen.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​proflow_oil_pump_2_by_jorgen.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​oil:​proflow_oil_pump_1_by_jorgen.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​proflow_oil_pump_2_by_jorgen.jpg?​direct&​300|}}|
  
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 ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​800|}}||| ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​800|}}|||
-|  REPLACEMENT PARTS FOR PRO-FLOW SPORTSTER TYPE OIL PUMPS ((parts list provided by Jörgen of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=454717)) ​ |||+|  REPLACEMENT PARTS FOR PRO-FLOW SPORTSTER TYPE OIL PUMPS ((parts list provided by Jörgen of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​lubrication-and-lubricants/​68354-rebuilding-a-pro-flow-oil-pump?​t=454717)) ​ |||
 |**These are Zodiac NL part numbers** ​ ||| |**These are Zodiac NL part numbers** ​ |||
 |721756|Rebuild kit|For Sportster type Pro-Flow 3 & 4 stage pumps. \\ Contains all clips, keys, pins and O-rings needed for complete \\ reassembly of the Pro-Flow Sportster style oil pump.| |721756|Rebuild kit|For Sportster type Pro-Flow 3 & 4 stage pumps. \\ Contains all clips, keys, pins and O-rings needed for complete \\ reassembly of the Pro-Flow Sportster style oil pump.|
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 ===== Oil Pump Assembly (09320189) for 1991-2020 Sportsters ===== ===== Oil Pump Assembly (09320189) for 1991-2020 Sportsters =====
 This oil pump is comparable to the 2007-up Sportster oil pump (26204-91A) with the taller scavenge gerotors. \\ This oil pump is comparable to the 2007-up Sportster oil pump (26204-91A) with the taller scavenge gerotors. \\
-However, **the parts in this pump will not interchange with the factory oil pump**. The dims are different. \\+However, **the parts in this pump will not interchange with the factory oil pump**. The gerotor and middle spacer ​dims are different. \\
 [[http://​www.sportsterpedia.com/​doku.php/​techtalk:​evo:​oil03g|Click Here]] to view parts dims for the factory 07-up oil pump. \\ [[http://​www.sportsterpedia.com/​doku.php/​techtalk:​evo:​oil03g|Click Here]] to view parts dims for the factory 07-up oil pump. \\
 +
 +* Noticeable markings: \\
 +… Cover has CL stamped into the bottom center. \\
 +… Cover reads RPLS 26204-91A \\
  
   * Features   * Features
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 ==== Pics of parts ==== ==== Pics of parts ====
-|  Pump body (minus cover) ((photo by Sportyheizer of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=5992889#post5992889))  |  Spacer between the gerotors ((photos by Sportyheizer of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=5992889#post5992889))  ​|+|  Cover ID ((photos by Sportyheizer of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#​post4632387))  ​|  Pump body (minus cover) ((photo by Sportyheizer of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#post4632387))  |  Spacer between the gerotors ((photos by Sportyheizer of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#post4632387))  | 
-|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic1_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic5_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic6_by_sportyheizer.jpg?​direct&​300|}}|+|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic12_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic1_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic5_by_sportyheizer.jpg?​direct&​300|}}|
  
-|  Feed gerotor ​dims ((photos by Sportyheizer of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=5992889#post5992889))  ​||| +|  Spacer between the gerotors ((photos by Sportyheizer of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#​post4632387))  ​|  Feed gerotor ​OD and height ​((photos by Sportyheizer of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#post4632387))  || 
-|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic2_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic4_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic3_by_sportyheizer.jpg?​direct&​300|}} |+|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic6_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic2_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic4_by_sportyheizer.jpg?​direct&​300|}} |
  
-|  Scavenge gerotor OD and height ((photos by Sportyheizer of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=5992889#post5992889))  || +|  Feed gerotor dim ((photos by Sportyheizer of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#​post4632387))  ​|  Scavenge gerotor OD and height ((photos by Sportyheizer of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#post4632387))  || 
-|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic7_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic8_by_sportyheizer.jpg?​direct&​300|}}|+|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic3_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic7_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic8_by_sportyheizer.jpg?​direct&​300|}}|
  
-|  Scavenge gerotor ​tooth mesh dims ((photos by Sportyheizer of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=5992889#post5992889))  |||+|  Scavenge gerotor dims ((photos by Sportyheizer of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-bottom-end/​205147-oil-pump-replacement/​page2#post4632387))  |||
 |{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic9_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic10_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic11_by_sportyheizer.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic9_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic10_by_sportyheizer.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​drag_specialties_oil_pump_09320189_parts_pic11_by_sportyheizer.jpg?​direct&​300|}}|