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techtalk:ref:oil21 [2022/08/17 23:47]
hippysmack [Cam Shaft (case) Bushings]
techtalk:ref:oil21 [2022/09/10 02:49]
hippysmack [Oil Tank Head Pressure]
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 In that case, the static pressure would go down to around .225 PSI at operating temp. \\ In that case, the static pressure would go down to around .225 PSI at operating temp. \\
  
-Lowering the oil level to the low mark on the dipstick will lower the pressure at the oil pump. \\+Lowering the oil level to the low mark on the dipstick will lower the pressure at the oil pump slightly. \\ 
 +But it is not gravity that actually pulls oil into the pump. It's vacuum created by the gears / gerotors that does most of the oil gathering. \\ 
 +A change in location elevation from sea level can also change ​the pressure at the oil pump. \\
 The mark is there as a minimum oil level to attain enough pressure at the pump to keep down cavitation in the oil pump. \\ The mark is there as a minimum oil level to attain enough pressure at the pump to keep down cavitation in the oil pump. \\
-A change in location elevation from sea level will change the pressure at the oil pump\\ + 
-The roughness of the feed hose ID will lower pressure at the pump due to the affects of friction. ​\\ +Below are some examples of things that could lead to pump cavitation; ​\\ 
-Kinks in the feed hose or internal shrinkage of the inside walls of the feed hose will lower pressure at the oil pump. \\  +  ​* ​The roughness of the feed hose ID can lower pressure at the pump due to the affects of friction. 
-Changing the inlet fitting to a smaller ID will lower pressure on the hose side of the fitting. \\ +  ​* ​Kinks in the feed hose or internal shrinkage of the inside walls of the feed hose can lower pressure at the oil pump. 
-The static pressure at the inlet is changed further upon vacuum from the oil pump inlet. \\ +  ​* ​Changing the inlet fitting to a smaller ID can lower pressure on the hose side of the fitting. \\ The static pressure at the inlet is changed further upon vacuum from the oil pump inlet. \\ The hose fitting is a restriction where flow (from vacuum)of pump gear action lowers static on the hose pressure. \\
-The hose fitting is a restriction where flow (from vacuum)of pump gear action lowers static on the hose pressure. \\+
  
 {{:​techtalk:​ref:​oil:​sportster_oil_pressure_-_oil_tank_head_pressure_by_hippysmack.png?​direct&​400|}} ((drawing by Hippysmack)) \\ {{:​techtalk:​ref:​oil:​sportster_oil_pressure_-_oil_tank_head_pressure_by_hippysmack.png?​direct&​400|}} ((drawing by Hippysmack)) \\
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 Examples of machinery applications that operate under EHL are rolling element bearings, gear teeth and cam contacts (rolling) where high rolling contact loads occur. If operating conditions such as speeds, loads and temperatures are not exceeded, asperity contact may never occur due to this remarkable characteristic of lubricant and metal. This is similar to a roller lifter on the Sportster camshaft as well. The oil film thicknesses are often are very, very thin. However, EHL is considered to operate on a full fluid (oil) film. \\ Examples of machinery applications that operate under EHL are rolling element bearings, gear teeth and cam contacts (rolling) where high rolling contact loads occur. If operating conditions such as speeds, loads and temperatures are not exceeded, asperity contact may never occur due to this remarkable characteristic of lubricant and metal. This is similar to a roller lifter on the Sportster camshaft as well. The oil film thicknesses are often are very, very thin. However, EHL is considered to operate on a full fluid (oil) film. \\
  
-===== Bearing Oiling Considerations ​===== +====== Oil Grooves in Bushings ====== 
-==== Cam Shaft (case) ​Bushings ====+**Oil Hole**: A single oil hole without any grooving is commonly used in short bearings with an L/D ratio of 0.5 or less. ((https://​www.nationalbronze.com/​News/​410/​)) Oil will flow axially unaided to each side of the oil inlet hole by as much as ½”. The oil hole should be centrally located and in the unloaded area to ensure that oil is distributed equally to both sides. ​ The bearing with a single oil hole can have approximately three times the load bearing capacity than a bearing with an annular or circumferential groove in the same length bearing. \\ 
 + 
 +**Straight Axial Groove**: Is used when the bearing length exceeds an L/D ratio of 1.5 but stops short of each end by 1/8” to 1/4”. ((https://​www.nationalbronze.com/​News/​410/​)) The groove must be located in the unloaded area. \\ 
 + 
 +**Circular or Annular Groove**: is generally used when lubrication is pressure-fed or direction of load varies and a low pressure region cannot be located. ((https://​www.nationalbronze.com/​News/​410/​)) This type of groove divides the bearing into two shorter bearing which do not carry the same load as a single bearing. ​ When an annular or circumferential groove is used, it is important that it is placed exactly along the center of the bearing. ​ If the groove is placed off center, then half of the bearing will tend to operate with greater eccentricity that the other. This groove can be used in combination with a straight axial groove but the axial groove must be located in the unloaded area. The oil flow of a bearing with a circular groove is about 2.5 times that of a bearing with an oil hole only. \\ 
 + 
 +**Oval Groove**: A single or double oval groove connected with an oil entry hole will distribute the lubricant more positively and more copiously. ((https://​www.nationalbronze.com/​News/​410/​)) Although the groove passes angularly through the loaded area, only a small measure of load pressure will be affected. ​ The oval groove also should run short of each end by 1/8” to 1/4″ unless the lubricant is introduced from the bearing end, then that groove side should be open into the reservoir. \\ 
 + 
 +**Figure 8 Groove**: is a modification of the double oval groove and is generally preferred in grease lubricated applications or to offer a greater exposure of graphite in graphite bearings. ((https://​www.nationalbronze.com/​News/​410/​)) \\ 
 + 
 +**The “V-Shaped” Groove**: and radiuses, cross-sectional grooves are best suited for oil lubrication since the groove edges, blended or rounded, promote the formation of the oil film. ((https://​www.nationalbronze.com/​News/​410/​)) \\ 
 + 
 +**The Rectangular,​ Cross Sectioned Groove**: is better suited for grease and graphite or other solid lubricants since it offers a larger surface area for the grease or graphite to adhere of offer a larger reservoir of grease. ((https://​www.nationalbronze.com/​News/​410/​)) \\ 
 + 
 +If two bearing are used in line in an oil or grease lubricated mode, a central reservoir should be located between the two bearings by at least twice the wall thickness or more. \\ 
 + 
 +Any angular groove should be open only on the reservoir side if the lubricant is not introduced through the bearing length. ​ ((https://​www.nationalbronze.com/​News/​410/​)) Again, oil grooves or grease grooves should extend to within 1/8” to 1/4” of each bearing end when using a centrally located inlet hole. \\ 
 + 
 +The groove width and depth will depend on the volume of oil which must pass through the bearing to maintain the viscosity within the range of operating temperatures. ((https://​www.nationalbronze.com/​News/​410/​)) \\ 
 +==== Cam Shaft Bushings ==== 
 +**Case bushings**; \\ 
 +Cam bushings are splash lubed. 
 +You could see thru the cam bores into the crankcase if the flywheels were removed. \\ 
 +In operation, the bushings are fed from air/oil mist windage from the back and gravity from the "​V"​ slot in the bushings. \\ 
 Evo cam shaft bushings in the cam chest have linear oil "​V"​ slots machined into them. The slot is there to add oil to the oil band between shaft and bushing. \\ Evo cam shaft bushings in the cam chest have linear oil "​V"​ slots machined into them. The slot is there to add oil to the oil band between shaft and bushing. \\
 The FSMs simply state the slot has to be installed vertical (straight up) without further description. \\ The FSMs simply state the slot has to be installed vertical (straight up) without further description. \\