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--- techtalk:ref:svcproc16 [2019/02/14 02:47]
hippysmack [Inspection]
+++ techtalk:ref:svcproc16 [2019/02/23 02:38]
hippysmack [Mechanical]
@@ Line 9: / Line 9: @@
 A pumped up lifter can be bled by removing the check valve on the bottom and pressing a pushrod in the lifter hole. \\
-|A doglegged pick works good for removing the \\ retainer clip and removing the internals.|This is not a good idea as the clip may fly off once \\ removed and you can lose it.|Push slightly on the plunger to remove pressure on \\ the clip and use the pic to pull the clip away from \\ the groove in the top.|
+|A doglegged pick works good for removing the \\ retainer clip and removing the internals. ((photo by Hippysmack))|This is not a good idea as the clip may fly off once \\ removed and you can lose it. ((photo by Hippysmack))|Push slightly on the plunger to remove pressure on \\ the clip and use the pic to pull the clip away from \\ the groove in the top. ((photo by Hippysmack))|
 |{{:techtalk:ref:svcproc:lifter_disassembly_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_3_by_hippysmack.jpg?direct&300|}}|
-|Now you can remove the clip. You can dump the lifter into a rag to keep from losing parts and the guts may fall out when turned upside down. \\ Notice the springs natural positioning of the top of the cup.|||
+|Now you can remove the clip. You can dump the lifter into a rag to keep from losing parts and the guts may fall out when turned upside down. \\ Notice the springs natural positioning of the top of the cup. ((photos by Hippysmack))|||
 |{{:techtalk:ref:svcproc:lifter_disassembly_4_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_5_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_6_by_hippysmack.jpg?direct&300|}}|
-|Or, you can use the pick to hook and pull them out.|Remove the pushrod cup|You may can just can pull the plunger from the body \\ with your fingers. If not, remove the plate in the \\ plunger and use the pick.|
+|Or, you can use the pick to hook and pull them out. ((photo by Hippysmack))|Remove the pushrod cup|You may can just can pull the plunger from the body \\ with your fingers. If not, remove the plate in the \\ plunger and use the pick. ((photos by Hippysmack))|
 |{{:techtalk:ref:svcproc:lifter_disassembly_7_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_8_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_11_by_hippysmack.jpg?direct&300|}}|
-|Once the plunger is out, turn the body upside down and let it drain. Pull the plate out if you haven't already.|||
+|Once the plunger is out, turn the body upside down and let it drain. Pull the plate out if you haven't already. ((photos by Hippysmack))|||
 |{{:techtalk:ref:svcproc:lifter_disassembly_9_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_10_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_12_by_hippysmack.jpg?direct&300|}}|
-|This is the lifter's check valve (some have a plate and spring, others have a ball and spring). \\ The cup pries off with a screwdriver. Careful not to lose the cup or the tiny spring under it. |||
+|This is the lifter's check valve (some have a plate and spring, others have a ball and spring). \\ The cup pries off with a screwdriver. Careful not to lose the cup or the tiny spring under it. ((photos by Hippysmack))|||
 |{{:techtalk:ref:svcproc:lifter_disassembly_13_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_14_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_15_by_hippysmack.jpg?direct&300|}}|
-|This plate, spring and cup make up the check valve for this lifter.|||
+|This plate, spring and cup make up the check valve for this lifter. ((photos by Hippysmack))|||
 |{{:techtalk:ref:svcproc:lifter_disassembly_16_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_17_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_disassembly_18_by_hippysmack.jpg?direct&300|}}|
 ===== Inspection =====
+==== Visual ====
 |Clean all parts inside and out with solvent ((photos by Hippysmack))||
 |{{:techtalk:ref:svcproc:lifter_inspect_0_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_inspect_7_by_hippysmack.jpg?direct&300|}}|
@@ Line 36: / Line 38: @@
 |Check for excessive wear on the outside of the housing. \\ Excess scratches should signal you to check the lifter bore clearance in the case. ((photos by Hippysmack))||Wear marks from lifter rising above the \\ anti-rotation pin. ((photos by Hippysmack))|
 |{{:techtalk:ref:svcproc:lifter_inspect_3_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_inspect_4_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_inspect_5_by_hippysmack.jpg?direct&300|}}|
+==== Mechanical ====
+|Specs ((1998 HD Sportster FSM pg 3-3))|New Install|Service Limit|
+|Fit in guide|.0008" - .0023" \\ .020 mm -.058 mm|.003" \\ .08 mm|
+|Roller Fit|.0006" - .0013" \\ .015 mm -.033 mm|No spec|
+|Roller End Clearance|.008" - .022" \\ .203 mm - .559 mm|.026" \\ .660 mm|
 |Check roller end clearance with a feeler gauge. ((photo by Hippysmack))|
@@ Line 41: / Line 49: @@
 ===== Assembly =====
-|{{:techtalk:ref:svcproc:lifter_assembly_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_3_by_hippysmack.jpg?direct&300|}}|
+|{{:techtalk:ref:svcproc:lifter_assembly_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_3_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_4_by_hippysmack.jpg?direct&300|}}|
-|{{:techtalk:ref:svcproc:lifter_assembly_4_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_5_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_6_by_hippysmack.jpg?direct&300|}}|
+|{{:techtalk:ref:svcproc:lifter_assembly_5_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_6_by_hippysmack.jpg?direct&300|}}|
 |{{:techtalk:ref:svcproc:lifter_assembly_7_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_8_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:svcproc:lifter_assembly_9_by_hippysmack.jpg?direct&300|}}|

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