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techtalk:ref:svcproc9a [2024/05/01 18:26] hippysmack [1965 XLCH Transmission Assembly] |
techtalk:ref:svcproc9a [2024/05/01 21:17] hippysmack [1965 XLCH Transmission Assembly] |
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| {{:techtalk:ref:svcproc:1965_xlch_tranny_andrews_gears_5_by_scottericsonon.jpg?direct&400|}} \\ | {{:techtalk:ref:svcproc:1965_xlch_tranny_andrews_gears_5_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| Empty trapdoor. \\ | Empty trapdoor. \\ | ||
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| {{:techtalk:ref:svcproc:1965_xlch_tranny_trapdoor_1_by_scottericsonon.jpg?direct&400|}} \\ | {{:techtalk:ref:svcproc:1965_xlch_tranny_trapdoor_1_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| Clutch gear with new bearing loaded into trap. \\ | Clutch gear with new bearing loaded into trap. \\ | ||
| {{:techtalk:ref:svcproc:1965_xlch_tranny_trapdoor_2_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_trapdoor_3_by_scottericsonon.jpg?direct&400|}} \\ | {{:techtalk:ref:svcproc:1965_xlch_tranny_trapdoor_2_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_trapdoor_3_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | Mainshaft loaded in. You WILL have to pull it back apart again but I wanted to get the trans loaded just so I could see how everything fit together before I put the shift forks in. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_mainshaft_loaded_1_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_mainshaft_loaded_2_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | (L) Countershaft in too. Spin it a couple times and slide all the gears around to see that everything operates free. \\ | ||
| + | Then tear it back down and then start reassembly WITH the shifter forks. \\ | ||
| + | (R) Slip your C/S fork around it's gear (3rd) and get the finger roller in the cam. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_countershaft_loaded_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic1_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | (L) Then get your mainshaft fork in position and slip it's gear (2nd) in from the side. \\ | ||
| + | (R) Slip your mainshaft into it's home thru 2nd and clutch gears and put low back on the countershaft not forgetting your washers (74 and up have 2). \\ | ||
| + | Then go ahead and slide your fork shaft in and run her thru the gears a handful of times. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_pic2_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic3_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | Here is the transmission completely assembled to measure clearances on the gears. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_pic4_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic5_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | After you get it all together, run it back and forth thru the gears a handfull of times. \\ | ||
| + | This is to get everything settled into where it's supposed to be (plus it's neat to see how everything works together) \\ | ||
| + | Put it in neutral to measure your clearances. \\ | ||
| + | (R) Measure spacing between C/S low and C/S 3rd like this. You want .038"-.058" here. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_pic6_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic7_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | (L) You adjust clearance with these washers. \\ | ||
| + | (R) Then measure between the dogs on C/S 3rd the face of C/S 2nd like this. \\ | ||
| + | You want .038"-.058" here as well. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_pic8_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic9_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | (L) Then check between M/S 2nd and M/S clutch gear .043"-.083" of clearance. \\ | ||
| + | (R) M/S 2nd and M/S 3rd .043"-.083" here as well. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_pic10_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic11_by_scottericsonon.jpg?direct&400|}} \\ | ||
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| + | Checking C/S clearance. I have .006" \\ | ||
| + | Don't mind my redneck setup. I'm just a poor bastard trying to do shit on a budget. \\ | ||
| + | {{:techtalk:ref:svcproc:1965_xlch_tranny_pic12_by_scottericsonon.jpg?direct&400|}} {{:techtalk:ref:svcproc:1965_xlch_tranny_pic13_by_scottericsonon.jpg?direct&400|}} \\ | ||
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