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techtalk:ref:tools102 [2018/05/22 23:05]
hippysmack [Wrist Pin Removal - Installation Tools]
techtalk:ref:tools102 [2019/03/10 03:52]
hippysmack [Piston Rings]
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 ====== Piston Rings ====== ====== Piston Rings ======
-===== Ring Compressor =====+See also [[techtalk:​ref:​engmech02e#​removing_installing_piston_rings|Removing / Installing Piston Rings]] in the REF section of the Sportsterpedia. \\ 
 + 
 +This tool is cheap at most auto parts stores. \\ 
 +It hooks both ends of the ring and spreads it apart making the inside diameter wider than the piston. \\ 
 +Then lift the ring off / on the piston. \\ 
 +**Caution**:​ only spread the ring just enough to remove / install it. 
 +Used on top and second rings. \\ 
 +(the bottom oil rings are usually removed by hand) 
 + 
 +|{{:​techtalk:​ref:​tools:​piston_ring_spreader_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​piston_ring_spreader_2_by_hippysmack.jpg?​direct&​300|}}| 
 +===== Piston Ring Remover / Installer ===== 
 + 
 +===== Piston ​Ring Compressor ===== 
 +|{{:​techtalk:​ref:​tools:​ring_compressor_by_ironmick.jpg?​direct&​300|}}| 
 +|  Ring Pliers ((photo by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1572784)) ​ | 
 |A wooden spacer with slot to hold piston steady as you slide the cylinders on. Also, a Volkswagen "​krinkle cut" ring compressor that comes \\ apart after the cylinder is on. The crinkle cuts stop it from jamming up in between the piston and cylinder. Also, use plenty of oil in the rings, \\ piston and cylinder to help it all slide on. ((Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=2))|| |A wooden spacer with slot to hold piston steady as you slide the cylinders on. Also, a Volkswagen "​krinkle cut" ring compressor that comes \\ apart after the cylinder is on. The crinkle cuts stop it from jamming up in between the piston and cylinder. Also, use plenty of oil in the rings, \\ piston and cylinder to help it all slide on. ((Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=2))||
-|{{techtalk:​ref:​tools:​ring_compressor_1_by_hopper.jpg?​direct&​400|}}|{{techtalk:​ref:​tools:​ring_compressor_2_by_hopper.jpg?​direct&​400|}}| +|{{techtalk:​ref:​tools:​ring_compressor_1_by_hopper.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​ring_compressor_2_by_hopper.jpg?​direct&​300|}}| 
- ​Cylinder Installing Jig ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=2))  ​||+ ​Cylinder Installing Jig ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=2))  ​^^
  
 ====== Wrist Pin ====== ====== Wrist Pin ======
 +See also [[https://​www.suspension.com/​blog/​how-to-install-a-bushing-without-a-press/​|How to install a bushing without a press]]
 ===== Wrist Pin Removal - Installation Tools ===== ===== Wrist Pin Removal - Installation Tools =====
  
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 |{{:​techtalk:​ref:​tools:​wrist_pin_bushing_installer_1_by_arisaka.jpg?​direct&​200|}}|{{:​techtalk:​ref:​tools:​wrist_pin_bushing_installer_3_by_arisaka.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​wrist_pin_bushing_installer_7_by_arisaka.jpg?​direct&​200|}}| |{{:​techtalk:​ref:​tools:​wrist_pin_bushing_installer_1_by_arisaka.jpg?​direct&​200|}}|{{:​techtalk:​ref:​tools:​wrist_pin_bushing_installer_3_by_arisaka.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​wrist_pin_bushing_installer_7_by_arisaka.jpg?​direct&​200|}}|
 ^  Wrist pin bushing installer: 3/4" bolt with two washers and a nut. ((photo by arisaka of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=15)) ​ ^^^ ^  Wrist pin bushing installer: 3/4" bolt with two washers and a nut. ((photo by arisaka of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=15)) ​ ^^^
 +
 +|{{:​techtalk:​ref:​tools:​wrist_pin_removal_tool_0_by_phillober.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​wrist_pin_removal_tool_1_by_phillober.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​wrist_pin_removal_tool_2_by_phillober.jpg?​direct&​300|}}|
 +|{{:​techtalk:​ref:​tools:​wrist_pin_removal_tool_3_by_phillober.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​wrist_pin_removal_tool_4_by_phillober.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​wrist_pin_removal_tool_5_by_phillober.jpg?​direct&​300|}}|
 +^  A 1/2x13 carriage bolt set into the pin hole and either pushed or light threading motion with pressure applied to remove the wrist pin. ((photos by Phillober of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1122547&​page=2)) ​ ^^^
 +
 ===== Wrist Pin Bushing Reaming Jig ===== ===== Wrist Pin Bushing Reaming Jig =====
  
 |{{techtalk:​ref:​tools:​piston_rod_holding_jig_1_by_hopper.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​piston_rod_holding_jig_2_by_hopper.jpg?​direct&​300|}}| |{{techtalk:​ref:​tools:​piston_rod_holding_jig_1_by_hopper.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​piston_rod_holding_jig_2_by_hopper.jpg?​direct&​300|}}|
-|A couple bits of timber and four bolts. \\ Holds them nice an steady for reaming. ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586))|Two holes in a rag with some tape stops any bronze \\ chips from getting down in the crankcase. ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586))|+^A couple bits of timber and four bolts. \\ Holds them nice an steady for reaming. ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586))^Two holes in a rag with some tape stops any bronze \\ chips from getting down in the crankcase. ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586))^
 ===== Wrist Pin Alignment ===== ===== Wrist Pin Alignment =====
  
 |{{techtalk:​ref:​tools:​piston_pin_alignment_checking_tool_by_hopper.jpg?​direct&​400|}}| |{{techtalk:​ref:​tools:​piston_pin_alignment_checking_tool_by_hopper.jpg?​direct&​400|}}|
-|Check to see if the pin is parallel to the crankcase mouth by using two \\ pieces of 3/4" precision key steel from your local bearing supply shop. ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586))|+^Check to see if the pin is parallel to the crankcase mouth by \\ using two pieces of 3/4" precision key steel from your local \\ bearing supply shop. ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586))^
  
 ====== Connecting Rod ====== ====== Connecting Rod ======
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 |{{techtalk:​ref:​tools:​connecting_rod_balancing_jig_1_by_saddlebagrail.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​connecting_rod_balancing_jig_2_by_saddlebagrail.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​connecting_rod_balancing_jig_3_by_saddlebagrail.jpg?​direct&​300|}}| |{{techtalk:​ref:​tools:​connecting_rod_balancing_jig_1_by_saddlebagrail.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​connecting_rod_balancing_jig_2_by_saddlebagrail.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​connecting_rod_balancing_jig_3_by_saddlebagrail.jpg?​direct&​300|}}|
 ^  **Jig for Balancing Rods** ((photos by saddlebagrail of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=12)) ​ ^^^  ​ ^  **Jig for Balancing Rods** ((photos by saddlebagrail of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=395586&​page=12)) ​ ^^^  ​
 +===== Wrist Pin Lock Rings =====
 +Installing Spira-lock wrist pin lock rings:
 +
 +|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_1_by_saddlebagrail.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_2_by_saddlebagrail.jpg?​direct&​300|}}|
 +
 +|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_3_by_saddlebagrail.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_4_by_saddlebagrail.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_5_by_saddlebagrail.jpg?​direct&​300|}}|
  
 +|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_6_by_saddlebagrail.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_7_by_saddlebagrail.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​installing_spira-lock_wrist_pin_lock_rings_8_by_saddlebagrail.jpg?​direct&​300|}}|