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techtalk:ref:tools103 [2019/05/21 17:00] hippysmack [Disassembly Crankshaft / Flywheel Assembly] |
techtalk:ref:tools103 [2019/05/21 17:59] hippysmack [Steel angle fixture] |
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===== Disassembly & Assembly of Crankshaft / Flywheels ===== | ===== Disassembly & Assembly of Crankshaft / Flywheels ===== | ||
- | See the full disassembly [[techtalk:ref:engmech01r|Here]] in the Sportsterpedia. \\ | + | ==== Wooden table as a fixture ==== |
- | 3/4“ piece of plywood hinged to the wall with a 2×4 stood up under it for a table / jig. \\ | + | 3/4“ piece of plywood hinged to the wall with a 2×4 stood up under it for a table / jig. ((photos by Hippysmack)) \\ |
No measuring of the holes was done but rather the holes were just 'found' as needed. \\ | No measuring of the holes was done but rather the holes were just 'found' as needed. \\ | ||
A 2” hole saw was used to make two bores in the wood for the pinion shaft and then the crank pin. \\ | A 2” hole saw was used to make two bores in the wood for the pinion shaft and then the crank pin. \\ | ||
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2 lengths of 3/8”x12" all-thread was fastened to the board as holding pins for the wheels. \\ | 2 lengths of 3/8”x12" all-thread was fastened to the board as holding pins for the wheels. \\ | ||
The length allows you to raise and lower the all-thread as needed. ((photos by Hippysmack)) \\ | The length allows you to raise and lower the all-thread as needed. ((photos by Hippysmack)) \\ | ||
+ | See the full disassembly [[techtalk:ref:engmech01r|Here]] in the Sportsterpedia. \\ | ||
|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_20_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_8_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_20_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_8_by_hippysmack.jpg?direct&300|}}| | ||
A block of aluminum and a sledge hammer works for knocking the flywheel loose. \\ | A block of aluminum and a sledge hammer works for knocking the flywheel loose. \\ | ||
|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_12_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_21_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_12_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_21_by_hippysmack.jpg?direct&300|}}| | ||
+ | |||
+ | ---- | ||
+ | |||
+ | ==== Steel table as a fixture ==== | ||
+ | photos by saddlebagrail of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1715974)) \\ | ||
+ | |||
+ | |{{:techtalk:ref:tools:flywheel_holding_jig_1_by_saddlebagrail.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_holding_jig_2_by_saddlebagrail.jpg?direct&300|}}| | ||
+ | |||
+ | |{{:techtalk:ref:tools:flywheel_holding_jig_3_by_saddlebagrail.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_holding_jig_4_by_saddlebagrail.jpg?direct&300|}}| | ||
+ | |||
+ | ==== Steel angle fixture ==== | ||
+ | photos by GaryanOdinson of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1715974&page=2)) | ||
+ | |{{:techtalk:ref:tools:flywheel_fixture_1_by_garyanodinson.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_fixture_2_by_garyanodinson.jpg?direct&300|}}| | ||
+ | |||
+ | |{{:techtalk:ref:tools:flywheel_fixture_3_by_garyanodinson.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_fixture_4_by_garyanodinson.jpg?direct&300|}}| | ||
+ | |||
+ | ==== Jig inserts ==== | ||
+ | photos by Iron73 of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1715974&page=2)) \\ | ||
+ | |||
+ | |{{:techtalk:ref:tools:flywheel_jig_inserts_1_by_iron73.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_jig_inserts_2_by_iron73.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_jig_inserts_3_by_iron73.jpg?direct&300|}}| | ||
===== Installing / Removing Timken Bearings ===== | ===== Installing / Removing Timken Bearings ===== | ||