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techtalk:ref:tools107 [2019/01/20 01:40]
hippysmack xlforum
techtalk:ref:tools107 [2019/05/28 04:34]
hippysmack [Cam Bushing Removal Tools]
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 [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]] [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]]
 ====== REF: Tools - 107 ====== ====== REF: Tools - 107 ======
-====== Cam Bushing Removal Tools ======+====== Cam Bushing ​Measuring / Removal ​/ Installation ​Tools ======
 ===== Bushing Removal ===== ===== Bushing Removal =====
  
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 |{{:​techtalk:​ref:​tools:​98_1200_cam_bushing_removal_2_by_hippysmack.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​cam_bushing_installer_2_by_hippysmack.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​cam_bushing_installer_1_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​tools:​98_1200_cam_bushing_removal_2_by_hippysmack.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​cam_bushing_installer_2_by_hippysmack.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​cam_bushing_installer_1_by_hippysmack.jpg?​direct&​300|}}|
  
-|Also check local auto parts stores for a pilot bearing puller. ​\\ This works basically ​the same as the slide hammer except it pulls the bushings out instead of knocking them out. ((photos by 62 Ironhead of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1717904&​page=2))||| +|Check local auto parts stores for a pilot bearing puller. ​((photo by 62 Ironhead of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1717904&​page=2))| 
-|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_1_by_62_ironhead.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_2_by_62_ironhead.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_3_by_62_ironhead.jpg?​direct&​300|}}|+|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_1_by_62_ironhead.jpg?​direct&​300|}}| 
 + 
 +|This works basically ​like the slide hammer except it pulls the bushings out instead of knocking them out. ((photos by 62 Ironhead of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1717904&​page=2)) ||For smaller bushings, grind the back of the jaws a \\ little so they close more to fit the smaller space. ((photo by decman of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1793066&​page=7))
 +|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_2_by_62_ironhead.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_3_by_62_ironhead.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​pilot_bearing_puller_by_decman.jpg?​direct&​300|}}|
  
 ===== Modified Cover for Reaming ===== ===== Modified Cover for Reaming =====
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 ===== Reamers ===== ===== Reamers =====
 **Cam cover bushings**: \\ **Cam cover bushings**: \\
 +The reamers for the cam cover bushings (#1, #3 and #4) need to be chamfered (chucking) reamers. \\
 +The ends have a short chamfer that will enter the blind bushing bore and not hit the rear of the bore before finished cutting the bushings. \\
 +The reamer for #2 cam can be a tapered bridge reamer on models with nosecone ignitions. \\
 +(the hole for #2 cam is open  to atmosphere so the reamer has plenty of room to extend past the bushing) \\
 +Else it will also need to have a chamfered end. \\
 +
 +Cam cover reamer sizes: \\
 +
 9/16" for the pinion shaft bushing. \\ 9/16" for the pinion shaft bushing. \\
 1-1/8" for #2 cam bushing. \\ 1-1/8" for #2 cam bushing. \\
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 **Case bushings**: \\ **Case bushings**: \\
-11/16" for #1-#4 cam bushings. \\+A single reamer is all that is needed for the case side bushings as all the cam bushings are the same size in the case. \\ 
 +The normal way of reaming the case bushings is to split the case and ream case bushings by using the cover bushings as a guide. \\ 
 +This will require a bridge reamer with a tapered end. \\ 
 + 
 +If reaming the case bushings from the outside of the cover bushings, you'll need a chamfered (chucking) reamer with a short chamfer. \\ 
 +The long taper will go in and touch the flywheel before the blades have a chance to cut into the reamer. \\ 
 +So reaming the case side bushings will not be possible with a bridge reamer from the outside of the cover. 
 + 
 +Case bushing reamer size: \\ 
 + 
 +11/16" for #1 thru #4 cam bushings. \\
  
 |  Cam bushing reamers ((photo by decman of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​postid=5016753)) ​ | |  Cam bushing reamers ((photo by decman of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​postid=5016753)) ​ |