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--- techtalk:ref:tools107 [2019/01/20 01:40]
hippysmack xlforum
+++ techtalk:ref:tools107 [2020/08/24 23:20]
hippysmack [#2 Cam Gear Press]
@@ Line 1: / Line 1: @@
 [[:techtalk:menu|{{  :techtalk:gototechnicalmenu.jpg|}}]]
 ====== REF: Tools - 107 ======
-====== Cam Bushing Removal Tools ======
+====== Cam Bushing Measuring / Removal / Installation Tools ======
-===== Bushing Removal =====
+\\
+====== #2 Cam Gear Press ======
+A gear puller shaft attached to a bearing separator for pressing the gear on #2 cam.  \\
+|Gear press for #2 cam gear. ((photo by jstoll of the XLFORUM http://xlforum.net/forums/showthread.php?t=1961921))|
+|{{:techtalk:ref:tools:gear_press_for_2_cam_by_jstoll.jpg?direct&250|}}|
+====== Measuring the Bushings ======
+|  Measuring Cam Bushinhgs. ((photos by AussieGazza of the XLFORUM http://xlforum.net/forums/showthread.php?t=692835&page=5))  |||
+|{{:techtalk:ref:tools:measuring_cam_bushings_1_by_aussiegazza.jpg?direct&300|}}|{{:techtalk:ref:tools:measuring_cam_bushings_2_by_aussiegazza.jpg?direct&300|}}|{{:techtalk:ref:tools:measuring_cam_bushings_3_by_aussiegazza.jpg?direct&300|}}|
+====== Bushing Removal ======
@@ Line 10: / Line 22: @@
 |{{:techtalk:ref:tools:98_1200_cam_bushing_removal_2_by_hippysmack.jpg?direct&300|}}|{{techtalk:ref:tools:cam_bushing_installer_2_by_hippysmack.jpg?direct&300|}}|{{techtalk:ref:tools:cam_bushing_installer_1_by_hippysmack.jpg?direct&300|}}|
-|Also check local auto parts stores for a pilot bearing puller. \\ This works basically the same as the slide hammer except it pulls the bushings out instead of knocking them out. ((photos by 62 Ironhead of the XLFORUM http://xlforum.net/forums/showthread.php?t=1717904&page=2))|||
+|Check local auto parts stores for a pilot bearing puller. ((photo by 62 Ironhead of the XLFORUM http://xlforum.net/forums/showthread.php?t=1717904&page=2))|
-|{{:techtalk:ref:tools:pilot_bearing_puller_1_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_2_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_3_by_62_ironhead.jpg?direct&300|}}|
+|{{:techtalk:ref:tools:pilot_bearing_puller_1_by_62_ironhead.jpg?direct&300|}}|
+|This works basically like the slide hammer except it pulls the bushings out instead of knocking them out. ((photos by 62 Ironhead of the XLFORUM http://xlforum.net/forums/showthread.php?t=1717904&page=2)) ||For smaller bushings, grind the back of the jaws a \\ little so they close more to fit the smaller space. ((photo by decman of the XLFORUM http://xlforum.net/forums/showthread.php?t=1793066&page=7))|
+|{{:techtalk:ref:tools:pilot_bearing_puller_2_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_3_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_by_decman.jpg?direct&300|}}|
+**Homemade bushing remover**: \\
+The puller is made from 1" ID black pipe and 1/2"-13 threaded rod. You tap the flex head-puller head through the cam bearing. \\
+The little nub puller with a collar that you knock into the bearing is made from 3/4" rod. Then screw the rod into the head to tighten the jaws. \\
+Then place the collar over the rod and nut to start the pulling. \\
+grooves were cut into the end for flex / compression to push through the bearing. \\
+Then it was center drilled 7/16" and tapped 1/2"-13 and the slots were cut with a 3/16" end mill. \\
+The threaded rod causes outward pressure on the jaws of the head when pulled. \\
+|{{:techtalk:ref:tools:homemade_cam_bushing_tools_1_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_2_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_4_by_fergerburger.jpg?direct&300|}}|
+|{{:techtalk:ref:tools:homemade_cam_bushing_tools_5_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_6_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_7_by_fergerburger.jpg?direct&300|}}|
+====== Bushing Installation ======
+These are typically knocked in with a commercially available long rod and a hammer. \\
+Below are a couple homemade tools for installing the bushings. A knocking rod and a compression plate. \\
+The knocker rod is made from 1" aluminum bar stock with a .030" shoulder to recess into the bearing, .030" into the case. ((fergerburger of the XLFORUM http://xlforum.net/forums/showthread.php?t=1349714)) \\
+The compression plate is made from a scrap steel plate. The bolts screw in to push the bushings in place. See the [[techtalk:ref:tools107#reverse_engineered_cam_bushing_installer|build pics]] below by Hippysmack. \\
+{{:techtalk:ref:tools:homemade_cam_bushing_tools_3_by_fergerburger.jpg?direct&300|}} ((photo by fergerburger of the XLFORUM http://xlforum.net/forums/showthread.php?t=1349714)) {{techtalk:ref:tools:cam_bushing_installer_41_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{techtalk:ref:tools:cam_bushing_installer_39_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack))
 ===== Modified Cover for Reaming =====
@@ Line 21: / Line 57: @@
 |{{:techtalk:ref:tools:modified_cam_bushing_cover_2_for_reaming_by_decman.jpg?direct&300|}}|{{:techtalk:ref:tools:modified_cam_bushing_cover_3_for_reaming_by_decman.jpg?direct&300|}}|
 ===== Reamers =====
-**Cam cover bushings**: \\
+See [[techtalk:ref:tools147#cam_bushing_reamers|Cam Bushing Reamers]] in the Sportsterpedia. \\
-/16" for the pinion shaft bushing. \\
--1/8" for #2 cam bushing. \\
-/16" for #1, #3 and #4 cam bushings. \\
-**Case bushings**: \\
-/16" for #1-#4 cam bushings. \\
-|  Cam bushing reamers ((photo by decman of the XLFORUM http://xlforum.net/forums/showthread.php?postid=5016753))  |
-|{{:techtalk:ref:tools:cam_bushing_reamers_by_decman.jpg?direct&300|}}|
 ====== Reverse Engineered Cam Bushing Installer ======
 Article by Hippysmack \\

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