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techtalk:ref:tools115 [2018/05/22 23:52]
hippysmack [4 Speed]
techtalk:ref:tools115 [2024/01/23 15:00] (current)
hippysmack
Line 2: Line 2:
 ====== REF: Tools - 115 ====== ====== REF: Tools - 115 ======
 ====== Clutch Hub / Spring Compressor Tools ====== ====== Clutch Hub / Spring Compressor Tools ======
-===== 4 Speed =====+====== 4 Speed (1990 and earlier) Tools ====== 
 +===== Homemade ​=====
  
 |{{techtalk:​ref:​tools:​4_speed_clutch_tools_1_by_72_ironhead_xlh.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​4_speed_clutch_tools_2_by_72_ironhead_xlh.jpg?​direct&​300|}}| |{{techtalk:​ref:​tools:​4_speed_clutch_tools_1_by_72_ironhead_xlh.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​4_speed_clutch_tools_2_by_72_ironhead_xlh.jpg?​direct&​300|}}|
-|  **4 Speed Clutch Hub Tools** ((72 Ironhead XLH http://​xlforum.net/​forums/showthread.php?​t=1981137&​highlight=sprocket+lock&​page=2)) ​ ||+|  **4 Speed Clutch Hub Tools** ((72 Ironhead XLH https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​184708-first-time-reassembling-transmission/​page2?​t=1981137&​highlight=sprocket+lock&​page=2)) ​ ||
  
 |{{techtalk:​ref:​tools:​clutch_tool_1_by_arkyboy.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​clutch_tool_2_by_arkyboy.jpg?​direct&​300|}}| |{{techtalk:​ref:​tools:​clutch_tool_1_by_arkyboy.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​clutch_tool_2_by_arkyboy.jpg?​direct&​300|}}|
-|  **Clutch Hub Tool** ((photos by arkyboy of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=395586&​page=6)) ​ ||+|  **Clutch Hub Tool** ((photos by arkyboy of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​63858-special-tools/​page6?​t=395586&​page=6)) ​ ||
  
-|Two pieces of timber screwed together, ​a piece of hardware store 1/4" UNC threaded rod cut in half and \\ some 1/4 nuts and washers. ​\\ It does not have the center screw like the factory tool. \\ Just tighten down the nuts on the threaded rod to compress the clutch springs. ((Hopper of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=395586))| +|Two pieces of timber screwed together, ​some 1/​4" ​\\ UNC threaded rod1/4" ​nuts and washers. It does not \\ have the center screw like the factory tool. Just tighten ​\\ down the nuts on the threaded rod to compress the \\ clutch springs. ((Hopper of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​63858-special-tools?t=395586))| This one uses an auto harmonic balancer puller as \\ a center torque shaft
-|{{techtalk:​ref:​tools:​clutch_compressor_tool_by_hopper.jpg?​direct&​500|}}| +|{{techtalk:​ref:​tools:​clutch_compressor_tool_by_hopper.jpg?​direct&​300|}}|{{techtalk:​ref:​tools:​clutch_spring_compressing_tool_by_ironmick.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​clutch_spring_compressor_by_tribulation.jpg?​direct&​200|}}| 
-|Clutch spring compressor ((photo by Hopper of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=395586))|+ **Clutch spring compressor** ((photo by Hopper of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​63858-special-tools?​t=395586)) ​ |  **Clutch spring compressor** ((photo by IronMick of the XLFORUM https://www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​189718-1982-ironhead-transmission-removal-w-pics?​threadid=2023217)) ​ |  **Clutch spring compressor** ((photo by Tribulation of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​63858-special-tools/​page18?t=395586&​page=18))  |
  
-|Similar to above but with an auto harmonic balancer puller as a center torque shaft| +====== 5 Speed (1991-laterTools ====== 
-|{{techtalk:​ref:​tools:​clutch_spring_compressing_tool_by_ironmick.jpg?​direct&​500|}}| +===== Homemade =====
-|Clutch spring compressor ((photo by IronMick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​threadid=2023217))|+
  
-===== 5 Speed (1991-later=====+There are a number of ways to accomplish the compression of the Clutch Diaphragm Spring. \\ 
 +Some of which rely on the clutch adjusting screw (ramp assembly studto pull against to compress the spring. \\
  
-There are a number ​of ways to accomplish ​the compression of the Clutch Diaphragm Spring.+{{:​techtalk:​ref:​tools:​clutch_spring_compressor_1_by_dirty_don.jpg?​direct&​300|}}{{:​techtalk:​ref:​tools:​clutch_spring_compressor_2_by_dirty_don.jpg?​direct&​300|}}{{:​techtalk:​ref:​tools:​clutch_spring_compressor_3_by_dirty_don.jpg?​direct&​300|}} ((photos by Dirty Don of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​148093-homemade-clutch-spring-tool?​threadid=1608837))
  
-{{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-1.jpg?​600|}}\\+3" PVC cap w/ 5/​16"​x24 bolt or all-thread, coupler, nut and washer. \\ 
 +{{:​techtalk:​ref:​tools:​clutch_spring_compressor_by_trainman.jpg?​direct&​300|}} ((photo by trainman of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​63858-special-tools/​page16?​t=395586&​page=16)) {{:​techtalk:​ref:​tools:​clutch_spring_compressor_by_daytonasportster.jpg?​direct&​300|}} ((photo by DaytonaSportster of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​162159-home-made-clutch-tool?​t=1742779)) \\ 
 + 
 +{{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-3.jpg?​600|}}\\ 
 + 
 +However, if the pressure plate is cracked / broken or the adjuster stud can't be otherwise used, below are some other ideas to compress the assembly. \\ 
 + 
 +{{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-1.jpg?​600|}}\\ ​ 
 + 
 +{{:​techtalk:​ref:​tools:​clutch_compression_tool_1_by_jt1200r.jpg?​direct&​300|}} {{:​techtalk:​ref:​tools:​clutch_compression_tool_2_by_jt1200r.jpg?​direct&​300|}} ((photos by Jt1200r of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​29955-06-clutch-install/​page14?​t=49915&​page=14))
  
 {{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-2.jpg?​600|}}\\ {{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-2.jpg?​600|}}\\
  
-{{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-3.jpg?​600|}}\\+Also, here is a commercial compression tool modded for use without the adjustment stud. \\ 
 + 
 +{{:​techtalk:​ref:​tools:​clutch_tool_1_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5))  
 +{{:​techtalk:​ref:​tools:​clutch_tool_2_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) \\ 
 + 
 +Here is some out of the box thinking with a used pressure plate placed under the commercial compression tool. \\ 
 +This essentially moves the pressure point over the tips of the spring instead of compressing from farther out on the spring. \\ 
 +So the tool now compresses the fingers first giving some initial room between the fingers and the rest of the spring body. \\ 
 + 
 +{{:​techtalk:​ref:​tools:​clutch_puller_plate_mod_2_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) {{:​techtalk:​ref:​tools:​clutch_puller_plate_mod_1_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) {{:​techtalk:​ref:​tools:​clutch_puller_plate_mod_3_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) \\ 
 + 
 +{{:​techtalk:​ref:​tools:​clutch_puller_plate_mod_4_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) {{:​techtalk:​ref:​tools:​clutch_puller_plate_mod_5_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) {{:​techtalk:​ref:​tools:​clutch_puller_plate_mod_6_by_harley506d.jpg?​direct&​300|}} ((photo by harley506d of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-drivetrain/​sportster-motorcycle-transmission-clutch-primary-secondary-drive/​198254-huge-cock-up-xr1200-clutch-mod/​page5?​t=2074994&​page=5)) \\ 
 + 
 +\\ 
 + 
 +===== Commercial ===== 
 + 
 +{{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-5.jpg?​600|}} ​{{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_7_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​\\ 
 + 
 +===== Motion Pro clutch tool dims ===== 
 + 
 +{{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\ 
 + 
 +{{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​ref:​tools:​motion_pro_clutch_tool_6_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack))  
  
-And here are a couple commercial products:\\ 
-{{:​techtalk:​ref:​priclutch:​91-later-clutchdiaphragm-compressiontool-5.jpg?​600|}}