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techtalk:ref:tools115 [2019/11/05 00:11] hippysmack [Notable Modifications] |
techtalk:ref:tools115 [2024/01/23 15:00] (current) hippysmack |
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| |{{techtalk:ref:tools:4_speed_clutch_tools_1_by_72_ironhead_xlh.jpg?direct&300|}}|{{techtalk:ref:tools:4_speed_clutch_tools_2_by_72_ironhead_xlh.jpg?direct&300|}}| | |{{techtalk:ref:tools:4_speed_clutch_tools_1_by_72_ironhead_xlh.jpg?direct&300|}}|{{techtalk:ref:tools:4_speed_clutch_tools_2_by_72_ironhead_xlh.jpg?direct&300|}}| | ||
| - | | **4 Speed Clutch Hub Tools** ((72 Ironhead XLH http://xlforum.net/forums/showthread.php?t=1981137&highlight=sprocket+lock&page=2)) || | + | | **4 Speed Clutch Hub Tools** ((72 Ironhead XLH https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/184708-first-time-reassembling-transmission/page2?t=1981137&highlight=sprocket+lock&page=2)) || |
| |{{techtalk:ref:tools:clutch_tool_1_by_arkyboy.jpg?direct&300|}}|{{techtalk:ref:tools:clutch_tool_2_by_arkyboy.jpg?direct&300|}}| | |{{techtalk:ref:tools:clutch_tool_1_by_arkyboy.jpg?direct&300|}}|{{techtalk:ref:tools:clutch_tool_2_by_arkyboy.jpg?direct&300|}}| | ||
| - | | **Clutch Hub Tool** ((photos by arkyboy of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=6)) || | + | | **Clutch Hub Tool** ((photos by arkyboy of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/63858-special-tools/page6?t=395586&page=6)) || |
| - | |Two pieces of timber screwed together, some 1/4" \\ UNC threaded rod, 1/4" nuts and washers. It does not \\ have the center screw like the factory tool. Just tighten \\ down the nuts on the threaded rod to compress the \\ clutch springs. ((Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586))| This one uses an auto harmonic balancer puller as \\ a center torque shaft| | + | |Two pieces of timber screwed together, some 1/4" \\ UNC threaded rod, 1/4" nuts and washers. It does not \\ have the center screw like the factory tool. Just tighten \\ down the nuts on the threaded rod to compress the \\ clutch springs. ((Hopper of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/63858-special-tools?t=395586))| This one uses an auto harmonic balancer puller as \\ a center torque shaft| |
| |{{techtalk:ref:tools:clutch_compressor_tool_by_hopper.jpg?direct&300|}}|{{techtalk:ref:tools:clutch_spring_compressing_tool_by_ironmick.jpg?direct&300|}}|{{:techtalk:ref:tools:clutch_spring_compressor_by_tribulation.jpg?direct&200|}}| | |{{techtalk:ref:tools:clutch_compressor_tool_by_hopper.jpg?direct&300|}}|{{techtalk:ref:tools:clutch_spring_compressing_tool_by_ironmick.jpg?direct&300|}}|{{:techtalk:ref:tools:clutch_spring_compressor_by_tribulation.jpg?direct&200|}}| | ||
| - | | **Clutch spring compressor** ((photo by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586)) | **Clutch spring compressor** ((photo by IronMick of the XLFORUM http://xlforum.net/forums/showthread.php?threadid=2023217)) | **Clutch spring compressor** ((photo by Tribulation of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=18)) | | + | | **Clutch spring compressor** ((photo by Hopper of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/63858-special-tools?t=395586)) | **Clutch spring compressor** ((photo by IronMick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/189718-1982-ironhead-transmission-removal-w-pics?threadid=2023217)) | **Clutch spring compressor** ((photo by Tribulation of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/63858-special-tools/page18?t=395586&page=18)) | |
| ====== 5 Speed (1991-later) Tools ====== | ====== 5 Speed (1991-later) Tools ====== | ||
| Line 21: | Line 21: | ||
| Some of which rely on the clutch adjusting screw (ramp assembly stud) to pull against to compress the spring. \\ | Some of which rely on the clutch adjusting screw (ramp assembly stud) to pull against to compress the spring. \\ | ||
| - | {{:techtalk:ref:tools:clutch_spring_compressor_1_by_dirty_don.jpg?direct&300|}}{{:techtalk:ref:tools:clutch_spring_compressor_2_by_dirty_don.jpg?direct&300|}}{{:techtalk:ref:tools:clutch_spring_compressor_3_by_dirty_don.jpg?direct&300|}} ((photos by Dirty Don of the XLFORUM http://xlforum.net/forums/showthread.php?threadid=1608837)) | + | {{:techtalk:ref:tools:clutch_spring_compressor_1_by_dirty_don.jpg?direct&300|}}{{:techtalk:ref:tools:clutch_spring_compressor_2_by_dirty_don.jpg?direct&300|}}{{:techtalk:ref:tools:clutch_spring_compressor_3_by_dirty_don.jpg?direct&300|}} ((photos by Dirty Don of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/148093-homemade-clutch-spring-tool?threadid=1608837)) |
| 3" PVC cap w/ 5/16"x24 bolt or all-thread, coupler, nut and washer. \\ | 3" PVC cap w/ 5/16"x24 bolt or all-thread, coupler, nut and washer. \\ | ||
| - | {{:techtalk:ref:tools:clutch_spring_compressor_by_trainman.jpg?direct&300|}} ((photo by trainman of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=16)) {{:techtalk:ref:tools:clutch_spring_compressor_by_daytonasportster.jpg?direct&300|}} ((photo by DaytonaSportster of the XLFORUM http://xlforum.net/forums/showthread.php?t=1742779)) \\ | + | {{:techtalk:ref:tools:clutch_spring_compressor_by_trainman.jpg?direct&300|}} ((photo by trainman of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/63858-special-tools/page16?t=395586&page=16)) {{:techtalk:ref:tools:clutch_spring_compressor_by_daytonasportster.jpg?direct&300|}} ((photo by DaytonaSportster of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/162159-home-made-clutch-tool?t=1742779)) \\ |
| {{:techtalk:ref:priclutch:91-later-clutchdiaphragm-compressiontool-3.jpg?600|}}\\ | {{:techtalk:ref:priclutch:91-later-clutchdiaphragm-compressiontool-3.jpg?600|}}\\ | ||
| Line 32: | Line 32: | ||
| {{:techtalk:ref:priclutch:91-later-clutchdiaphragm-compressiontool-1.jpg?600|}}\\ | {{:techtalk:ref:priclutch:91-later-clutchdiaphragm-compressiontool-1.jpg?600|}}\\ | ||
| - | {{:techtalk:ref:tools:clutch_compression_tool_1_by_jt1200r.jpg?direct&300|}} {{:techtalk:ref:tools:clutch_compression_tool_2_by_jt1200r.jpg?direct&300|}} ((photos by Jt1200r of the XLFORUM http://xlforum.net/forums/showthread.php?t=49915&page=14)) | + | {{:techtalk:ref:tools:clutch_compression_tool_1_by_jt1200r.jpg?direct&300|}} {{:techtalk:ref:tools:clutch_compression_tool_2_by_jt1200r.jpg?direct&300|}} ((photos by Jt1200r of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/29955-06-clutch-install/page14?t=49915&page=14)) |
| {{:techtalk:ref:priclutch:91-later-clutchdiaphragm-compressiontool-2.jpg?600|}}\\ | {{:techtalk:ref:priclutch:91-later-clutchdiaphragm-compressiontool-2.jpg?600|}}\\ | ||
| Line 38: | Line 38: | ||
| Also, here is a commercial compression tool modded for use without the adjustment stud. \\ | Also, here is a commercial compression tool modded for use without the adjustment stud. \\ | ||
| - | {{:techtalk:ref:tools:clutch_tool_1_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM http://xlforum.net/forums/showthread.php?t=2074994&page=5)) | + | {{:techtalk:ref:tools:clutch_tool_1_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) |
| - | {{:techtalk:ref:tools:clutch_tool_2_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM http://xlforum.net/forums/showthread.php?t=2074994&page=5)) \\ | + | {{:techtalk:ref:tools:clutch_tool_2_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) \\ |
| + | Here is some out of the box thinking with a used pressure plate placed under the commercial compression tool. \\ | ||
| + | This essentially moves the pressure point over the tips of the spring instead of compressing from farther out on the spring. \\ | ||
| + | So the tool now compresses the fingers first giving some initial room between the fingers and the rest of the spring body. \\ | ||
| + | |||
| + | {{:techtalk:ref:tools:clutch_puller_plate_mod_2_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) {{:techtalk:ref:tools:clutch_puller_plate_mod_1_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) {{:techtalk:ref:tools:clutch_puller_plate_mod_3_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) \\ | ||
| + | |||
| + | {{:techtalk:ref:tools:clutch_puller_plate_mod_4_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) {{:techtalk:ref:tools:clutch_puller_plate_mod_5_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) {{:techtalk:ref:tools:clutch_puller_plate_mod_6_by_harley506d.jpg?direct&300|}} ((photo by harley506d of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/198254-huge-cock-up-xr1200-clutch-mod/page5?t=2074994&page=5)) \\ | ||
| \\ | \\ | ||
