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techtalk:ref:tools147 [2020/04/28 23:00]
hippysmack ↷ Links adapted because of a move operation
techtalk:ref:tools147 [2020/08/24 23:19]
hippysmack [Rocker Arm Bushing Reamer (94804-57)]
Line 41: Line 41:
 |  "​Jims"​ makes this reamer referenced to HD part number (94804-57) ((photos by Hippysmack)) ​ || |  "​Jims"​ makes this reamer referenced to HD part number (94804-57) ((photos by Hippysmack)) ​ ||
 |{{:​techtalk:​ref:​tools:​jims_94804-57_rocker_bushing_reamer_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​jims_94804-57_rocker_bushing_reamer_2_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​tools:​jims_94804-57_rocker_bushing_reamer_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​jims_94804-57_rocker_bushing_reamer_2_by_hippysmack.jpg?​direct&​300|}}|
 +
 +===== Cam Bushing Reamers =====
 +\\
 +==== Outer Cam Bushings ====
 +(AKA Cam Cover Bushings): \\
 +The reamers for the cam cover bushings (#1, #3 and #4) need to be chamfered (chucking) reamers. \\
 +The ends have a short chamfer that will enter the blind bushing bore and not hit the rear of the bore before finished cutting the bushings. \\
 +The reamer for #2 cam can be a tapered bridge reamer on models with nosecone ignitions. \\
 +(the hole for #2 cam is open  to atmosphere so the reamer has plenty of room to extend past the bushing) \\
 +Else it will also need to have a chamfered end. \\
 +
 +Cam cover reamer sizes: \\
 +1986-1990:
 +9/16" for the pinion shaft and idler bushing. \\
 +1-1/8" for #2 cam bushing. \\
 +11/16" for #1, #3 and #4 cam bushings. \\
 +
 +1991-up:
 +5/8" for the pinion shaft bushing. \\
 +1-1/8" for #2 cam bushing. \\
 +11/16" for #1, #3 and #4 cam bushings. \\
 +
 +==== Outer Cam Bushings ====
 +(AKA Case Bushings): \\
 +A single reamer is all that is needed for the case side bushings as all the cam bushings are the same size in the case. \\
 +The normal way of reaming the case bushings is to split the case and ream case bushings by using the cover bushings as a guide. \\
 +This will require a bridge reamer with a tapered end. \\
 +
 +If reaming the case bushings from the outside of the cover bushings, you'll need a chamfered (chucking) reamer with a short chamfer. \\
 +The long taper will go in and touch the flywheel before the blades have a chance to cut into the reamer. \\
 +So reaming the case side bushings will not be possible with a bridge reamer from the outside of the cover.
 +
 +Case bushing reamer size: \\
 +
 +11/16" for #1 thru #4 cam bushings. \\
 +
 +|  Cam bushing reamers ((photo by decman of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​postid=5016753)) ​ |
 +|{{:​techtalk:​ref:​tools:​cam_bushing_reamers_by_decman.jpg?​direct&​300|}}|
  
 ===== Calculating Pre-Ream Drill Hole Sizes =====  ===== Calculating Pre-Ream Drill Hole Sizes =====