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1957 Sportster

The Sportster XL was introduced as “a modern, up-to-date power plant.” www.motorcycleclassics.com_media_images_mcc_editorial_articles_magazine_articles_2011_05-01_1957_harley-davidson_sportster_xl_sportster-1.jpg

In 1952, the W models were replaced with the revered 45-cubic inch side-valve K series. The new K-models included an integrated four-cam engine and four-speed transmission design, along with foot shift, swingarm rear suspension, and telescopic front forks to compete with smaller, sportier motorcycles coming mainly from Great Britain. Essentially, the new XL motor was an updated K-model engine with larger displacement, overhead valves and higher compression. - Harley-Davidson Archives Copyright H-D 1)

Number produced: 19832)

Original Price: $1103

Vehicle Identification

Frame Numbers

There was no frame identification for purpose of ownership on 1957-1969 model Sportsters.
However, there were stampings on the different parts of the frame combined with certain features that can be used to date the frame.
Click Here to view Ironhead Frame Identification in the Sportsterpedia.

Engine Serial Numbers

The only numbers for the purpose of identification were on the engine case.

  • For 1957-1961 models, the engine serial number is stamped on the left side of the engine case between the two cylinders.
    First 4 or 5 digits are the year and bike model followed by a series of 4 or 5 numbers that established the individual serial number for each bike.

Click Here for more specific information on serial numbers and VINs in the Sportsterpedia.

Engine Serial Number for 1957 Sportsters
Model Year
(first 2 digits)
Model
(next few digits)
(up to 4)
Sequential
Serial#
(remaining digits)
57XL (example)
12345
Example: (57XL 12345) indicates a 1957 XL model and is stamped on the Left Engine Case Between the Cylinders 3)
Example Serial Number on Engine Reads: 57XL12345
57 XL 12345

Illustrations

The following illustrations are displayed for historic and period specific parts identification only. Refer to the original OEM documents for additional information. 4)
Click on any illustration below to enlarge.

1957_xl883_illust_engine.jpg

Specifications

  • Model Designation: XL

Engine

  • Engine type: 4 cycle Overhead Valves, 45 degree V2 5)
  • Kick start only 6)
  • Displacement: 55 ci / 883 cc (900 cc advertised) 7)
  • Compression: 7.5:1 8)
  • Hemi-spherical style heads
  • Bore: 3 in / 76.2 mm 9)10)
  • Stroke: 3.8125 in / 96.8 mm 11)12)
  • 90 Degree Valve Angle
  • Horsepower: 42 @ 5,500rpm 13)
  • Torque: 48 ft-lb @ 3600 RPM 14)
  • 4 Cams
  • Oil pump pressure: 6 psi @ 20 MPH 15)
  • Fuel System: Linkert DC carburetor 16)
  • Ignition: Ignition spark is produced by operation of a circuit breaker, ignition coil and spark plugs.
    The breaking of a single set of breaker points by a double lobe cam on the timer shaft determines the spark timing.
    The narrow lobe times the front cylinder while the wider lobe times the rear. 17)

Capacities

  • Fuel capacity: 4 gal / 15.14 l18)
  • Oil Capacity: 3 qts. / 2.83 l 19)
  • Transmission Capacity: 1.5 pints / .71 l 20)
  • MPG: 50mpg (est.)21)

Clutch

  • Multi-Disc dry clutch-pack with alternate steel and fiber friction plates.22)

Dimensions

  • Weight: 495 lb / 225 kg23)
  • Wheelbase: 56.5 in / 143.51 cm 24)
  • Overall Length: 87 in / 221 cm 25)
  • Overall Width: 34 in / 86.36 cm 26)
  • Overall Height: 40.5“ 27)
  • Road Clearance: 2.5 in min / 6.35 c minimum, 4-5/8 in max 28)
  • Saddle height 26-7/8“ to 29”

Drivetrain

  • Constant Mesh - Foot shift
  • Speeds - 4 Forward
  • Number of Sprocket Teeth
    • Engine: 34 29)
    • Clutch: 59 30)
    • Transmission: 21 31)
    • Rear Wheel: 51 32)
  • Gear Ratios
    • 1st: 10.63:1 33)
    • 2nd: 7.69:1 34)
    • 3rd: 5.82:1 35)
    • 4th: 4.21:1 36)

Tires

  • Front and rear: 3.50 x 18
  • Tire pressure (based on a rider weighing app. 150 lbs or more)
  • For each 50 lbs of overload, increase rear tire pressure by 2 lbs., front by 1 lb. 37)but not exceeding max tire pressure.
    • Front: 14 psi / .96 bar
    • Rear: 18 psi / 1.24 bar

Models

  • XL

Colors

  • Pepper Red / Black Tank Panels38)
  • Skyline Blue / Birch White Tank Panels39)
  • Birch White / Black Tank Panels40)
  • Black / Pepper Red Tank Panels41)
2)
[[http://www.caimag.com/forum/showthread.php?5757-Help-with-1957-xl-sportster/page2|http://www.caimag.com/forum/showthread.php?5757-Help-with-1957-xl-sportster/page2]]
3)
1953-1963 HD Parts Catalog backside of front cover
4)
illustrations from various academic journals
5) , 13) , 18) , 19) , 20) , 24) , 25) , 26)
Harley-Davidson 1957 - 1969 Service Manual
6) , 22)
1957-1969 HD FSM pg 4A-3
7) , 8) , 9) , 11) , 14) , 17) , 28) , 29) , 30) , 31) , 32) , 33) , 34) , 35) , 36)
1957-1969 HD FSM pg 1A-3
15)
1957-1969 HD FSM pg 3A-11
16)
1957-1969 HD FSM pg 3F-7
27) , 37)
1959-1964 HD FSM pg 1A-3
42)
http://www.harleykmodel.com/literature/spare-parts-catalogs/documents/99451-57/99451-57.pdf
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