EVO: Carburetor, Intake Manifold & Exhaust

Intake Manifold

Subdocuments

HD Sportster Manifold and Parts
Year ModelIntake
Manifold
Flanges Intake Seal (2)Carb
Insulating Spacer
OEM Carb
Keihin “Butterfly”
non-CV
FrontRear
1986-198727004-86
sold individually
27009-8627010-8626995-86A27003-86
flange upgrade (Late 1986)insulator upgrade (1988)
27009-86A27010-86A27003-86A
flange upgrade (1989)
27009-86B27010-86B
Year ModelIntake
Manifold
Flanges Intake Seal (2)Carb SealOEM Carb
Keihin “CV”
FrontRear
1988-198927004-88
rubber intake
sold individually
27009-86A27010-86A26995-86A
w/ insert (2)
29049-88
worm clamp
flange upgrade (1989)
27009-86B27010-86B
1990-200327004-88A
aluminum intake (27004-89)
sold as kit with
intake and carb seals
27009-86A27010-86A26995-86Aring seal
27002-89
2004-200627024-04
aluminum intake
sold as kit with
(map,seal,clip & screw)
27009-86A27010-86A26995-86Aring seal
27002-89


1986-1987 Sportster Intake Manifold (27004-86) 1)
1990-2003 Sportster Intake Manifold (27004-88A) sold as a kit w/ intake and carb seals. 2)
Intake casting part number: (27004-89)Shown with flanges.
Front: (27009-86A) Rear: (27010-86A)

04-06 Intake Manifold

07 and Up Intake Manifold

2007-up (EFI) heads have a wider bolt pattern for the intake flanges. 3)
It's easier to get to the bolts on 07 and up intakes.
All the 2007+ heads have their manifold mating surfaces milled down about 1/16“ as compared with carb type heads.
If you were to try and put the carb type intake manifold on an 07 engine, you'll find it needs to be about 1/8” wider.
If you don't get a wider manifold, there's a good chance you'll have issues with the seals being sucked into the intake ports on decel.

4)

Intake Flanges

Flange part numbers Front: (27009-86A) Rear: (27010-86A)

Seals

90-03 Intake Seals


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