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techtalk:evo:engmech01a [2018/05/14 02:44]
hippysmack [Leaking Oil From the Plug]
techtalk:evo:engmech01a [2018/05/14 03:15]
hippysmack [Using a Longer Replacement Plug]
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 ====== Using a Longer Replacement Plug ====== ====== Using a Longer Replacement Plug ======
  
 +You can purchase a 5/8-18 oil drain plug from many auto parts stores.
  
 +|The head may be larger than the original but it can be ground to fit with a bench grinder. ((photos by Jordan 1200 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2068069&​page=9))||| ​
 +|{{:​techtalk:​evo:​engmech:​timing_plug_fix_1_by_jordan1200.jpg?​direct&​200|}}|{{:​techtalk:​evo:​engmech:​timing_plug_fix_2_by_jordan1200.jpg?​direct&​200|}}|{{:​techtalk:​evo:​engmech:​timing_plug_fix_5_by_jordan1200.jpg?​direct&​200|}}|
 +
 +  * If the head on the new one is too big to fit into the machined area of the hole, marked one flat of the head with a sharpie marker so you can verify you've made a full rotation while grinding. ​
 +    * Try to stay on the side of the head instead of under the it with nice even pressure while turning the plug against the wheel. ​
 +    * Clean the edge with a wire wheel (with light pressure) making sure there are no burrs or protrusions on the flat backside of the head (your sealing surface). Install the plug and your done.|||
 +
 +|Measure the heads on the old and new plug, grind the new one if needed. ((photos by Jordan 1200 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2068069&​page=9))||| ​
 +|{{:​techtalk:​evo:​engmech:​timing_plug_fix_3_by_jordan1200.jpg?​direct&​200|}}|{{:​techtalk:​evo:​engmech:​timing_plug_fix_4_by_jordan1200.jpg?​direct&​200|}}|{{:​techtalk:​evo:​engmech:​timing_plug_fix_6_by_jordan1200.jpg?​direct&​200|}}|
 ====== Installing the Plug ====== ====== Installing the Plug ======
   * Torque value under factory conditions: torque value 10-15 ft/lbs ((jordan1200 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2068069&​page=9)) with a dry plug. However, the torque should be adjusted to suit your '​current conditions'​. If you have added thread dressing, Teflon tape or have existing warp-age or damaged threads, lower the torque some (maybe by 1/3 or so).   * Torque value under factory conditions: torque value 10-15 ft/lbs ((jordan1200 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2068069&​page=9)) with a dry plug. However, the torque should be adjusted to suit your '​current conditions'​. If you have added thread dressing, Teflon tape or have existing warp-age or damaged threads, lower the torque some (maybe by 1/3 or so).