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techtalk:evo:oil04f [2021/03/28 01:50] hippysmack [Pics and Information on 1994-2003 Sportster Oil Tanks] |
techtalk:evo:oil04f [2021/04/01 16:28] hippysmack [1997-1999 Oil Tank] |
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====== EVO: Oiling & Lubrication - Sub-04F ====== | ====== EVO: Oiling & Lubrication - Sub-04F ====== | ||
====== Pics and Information on 1994-2003 Sportster Oil Tanks ====== | ====== Pics and Information on 1994-2003 Sportster Oil Tanks ====== | ||
- | See also [[techtalk:evo:elec02m|Pics and Information on stock EVO Battery Trays and Parts]] in the Sportsterpedia. \\ | + | See also in the Sportsterpedia; \\ |
- | Starting in 94, the starter relay was attached to the rear of the oil tank with a 3/16" x 7/16" x 5/8" pop rivet. \\ | + | ….. *[[techtalk:evo:oil04#oil_line_routing|1986-Up Oil Line Routing]] \\ |
+ | ….. *[[techtalk:evo:elec02m#pics_and_information_on_stock_evo_battery_trays_and_parts|Pics and Information on stock EVO Battery Trays and Parts]] | ||
+ | Click on any pic below to enlarge: \\ | ||
- | | 1994-1997 Mounts ((photo by heel-wart of the XLFORUM)) | | + | Starting in 1994, the starter relay (31504-91A) was moved away from the oil tank and riveted to the electrical bracket with a 3/16" x 7/16" x 5/8" pop rivet. \\ |
- | |{{:techtalk:evo:elec:1994_battery_tray_-_oil_tank_mounting_by_heel-wart.jpg?direct&400|}}| | + | The threaded hole continued to be added to future oil tanks thru 1999. So 1994-1999 oil tanks will interchange. \\ |
+ | The threaded hole for the starter relay was deleted on 2000-2003 oil tanks. Instead the MoCo added a welded stud for a plastic clip. \\ | ||
+ | 2000-2003 oil tanks will retro to 1994 applications with the exception of needing an alternative mounting place for the starter relay. \\ | ||
+ | |||
+ | | 1994-1996 Mounts ((photo by heel-wart of the XLFORUM)) | 1997-2003 Mounts ((photo by Hippysmack)) | | ||
+ | |{{:techtalk:evo:elec:1994_battery_tray_-_oil_tank_mounting_by_heel-wart.jpg?direct&300|}}|{{:techtalk:evo:oil:1998_battery_tray_by_hippysmack.jpg?direct&300|}}| | ||
+ | \\ | ||
+ | \\ | ||
+ | ===== 1994-1996 Oil Tank ===== | ||
+ | |||
+ | Used oil tank below. \\ | ||
+ | |||
+ | {{:techtalk:evo:oil:1994-1996_sportster_oil_tank_pic1_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:1994-1996_sportster_oil_tank_pic2_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) \\ | ||
+ | |||
+ | {{:techtalk:evo:oil:1994-1996_sportster_oil_tank_pic3_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:1994-1996_sportster_oil_tank_pic4_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:1994-1996_sportster_oil_tank_pic5_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) \\ | ||
+ | \\ | ||
+ | \\ | ||
+ | ===== 1997-1999 Oil Tank ===== | ||
+ | The 97-99 oil tank looks exactly like the 96 tank with the exception of a wider bracket welded to the top for a wiring clip holder. \\ | ||
+ | Also the feed / drain nipple on the back of the tank is angled toward the front to gain some room between the hose and frame. \\ | ||
+ | It still has the threaded hole on the upper rear wall for use with earlier models. \\ | ||
| 1997-1999 Oil Tank and cover (62475-97). (All models) ((photo by Hippysmack)) ||| | | 1997-1999 Oil Tank and cover (62475-97). (All models) ((photo by Hippysmack)) ||| | ||
|{{:techtalk:evo:oil:oil_tank_62475-97_pic_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_tank_62475-97_pic_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_tank_62475-97_pic_3_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:evo:oil:oil_tank_62475-97_pic_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_tank_62475-97_pic_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:oil:oil_tank_62475-97_pic_3_by_hippysmack.jpg?direct&300|}}| | ||
+ | \\ | ||
+ | {{:techtalk:evo:oil:1997-1999_sportster_oil_tank_62475-97_pic1_by_usedcycleparts.jpg?direct&300|}} ((photo courtesy of Ebay seller, usedcycleparts, store: [[https://www.ebay.com/str/usedcyclepart?_trksid=p2047675.l2563|Ebay store link:]] )) |{{:techtalk:evo:oil:1997-1999_sportster_oil_tank_62475-97_pic2_by_usedcycleparts.jpg?direct&300|}} ((photo courtesy of Ebay seller, usedcycleparts, store: [[https://www.ebay.com/str/usedcyclepart?_trksid=p2047675.l2563|Ebay store link:]] )) {{:techtalk:evo:oil:1997-1999_sportster_oil_tank_62475-97_pic3_by_usedcycleparts.jpg?direct&300|}} ((photo courtesy of Ebay seller, usedcycleparts, store: [[https://www.ebay.com/str/usedcyclepart?_trksid=p2047675.l2563|Ebay store link:]] )) | ||
+ | \\ | ||
+ | \\ | ||
+ | |||
+ | ===== 1994-1999 Updated Oil Tank ===== | ||
+ | |||
+ | This is the replacement oil tank for 1994-1999 models. It is also the tank that was made available for the now obsolete 82-93 oil tank retro kit. \\ | ||
+ | However, the 94-97 battery tray is needed to use this tank for upgrade to 82-93 models. \\ | ||
+ | It looks identical to the 2000-2003 oil tank and bracing but it also has an added threaded hole in the back for mounting the starter relay to 82-93 models. \\ | ||
+ | The OEM 2000-2003 oil tanks do not have that threaded hole. \\ | ||
+ | |||
+ | Used oil tank below. \\ | ||
+ | |||
+ | {{:techtalk:evo:oil:1994-1999_sportster_oil_tank_-_newer_version_pic1_by_carmacv.jpg?direct&300|}} ((photo courtesy of Ebay seller, carmacv. [[https://www.ebay.com/str/carmaccycles?_trksid=p2047675.l2563|Link to Ebay Store]] )) {{:techtalk:evo:oil:1994-1999_sportster_oil_tank_-_newer_version_pic2_by_carmacv.jpg?direct&300|}} ((photo courtesy of Ebay seller, carmacv. [[https://www.ebay.com/str/carmaccycles?_trksid=p2047675.l2563|Link to Ebay Store]] )) {{:techtalk:evo:oil:1994-1999_sportster_oil_tank_-_newer_version_pic3_by_carmacv.jpg?direct&300|}} ((photo courtesy of Ebay seller, carmacv. [[https://www.ebay.com/str/carmaccycles?_trksid=p2047675.l2563|Link to Ebay Store]] )) \\ | ||
+ | \\ | ||
+ | \\ | ||
+ | ===== 2000-2003 Oil Tank ===== | ||
+ | |||
+ | Used oil tank below. \\ | ||
+ | |||
+ | {{:techtalk:evo:oil:2000-2003_sportster_oil_tank_pic1_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:2000-2003_sportster_oil_tank_pic2_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:2000-2003_sportster_oil_tank_pic3_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) \\ | ||
+ | |||
+ | {{:techtalk:evo:oil:2000-2003_sportster_oil_tank_pic4_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:2000-2003_sportster_oil_tank_pic5_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:2000-2003_sportster_oil_tank_pic6_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) \\ | ||
+ | \\ | ||
+ | \\ | ||
====== 97-03 Oil Cap ====== | ====== 97-03 Oil Cap ====== | ||
+ | |||
OEM oil cap for 97-03 Sportster Oil Tanks: \\ | OEM oil cap for 97-03 Sportster Oil Tanks: \\ | ||
{{:techtalk:evo:oil:oil_cap_62634-84a_pic_2_by_hippysmack.jpg?direct&300|}} ((Photo by Hippysmack)) {{:techtalk:evo:oil:oil_cap_62634-84a_pic_3_by_hippysmack.jpg?direct&300|}} ((Photo by Hippysmack)) {{:techtalk:evo:oil:oil_cap_62634-84a_pic_1_by_hippysmack.jpg?direct&300|}} ((Photo by Hippysmack)) \\ | {{:techtalk:evo:oil:oil_cap_62634-84a_pic_2_by_hippysmack.jpg?direct&300|}} ((Photo by Hippysmack)) {{:techtalk:evo:oil:oil_cap_62634-84a_pic_3_by_hippysmack.jpg?direct&300|}} ((Photo by Hippysmack)) {{:techtalk:evo:oil:oil_cap_62634-84a_pic_1_by_hippysmack.jpg?direct&300|}} ((Photo by Hippysmack)) \\ | ||
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Analog dipstick with temp gauge (62667-87TA) chrome-plated cap with Harley-Davidson script on the face. \\ | Analog dipstick with temp gauge (62667-87TA) chrome-plated cap with Harley-Davidson script on the face. \\ | ||
{{:techtalk:evo:oil:oil_dipstick_with_temp_gauge_62667-87ta_pic1_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:evo:oil:oil_dipstick_with_temp_gauge_62667-87ta_pic2_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:evo:oil:oil_dipstick_with_temp_gauge_62667-87ta_pic3_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) \\ | {{:techtalk:evo:oil:oil_dipstick_with_temp_gauge_62667-87ta_pic1_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:evo:oil:oil_dipstick_with_temp_gauge_62667-87ta_pic2_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:evo:oil:oil_dipstick_with_temp_gauge_62667-87ta_pic3_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) \\ | ||
+ | \\ | ||
+ | \\ | ||
====== Oil Tank Damage and Repair ====== | ====== Oil Tank Damage and Repair ====== | ||