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techtalk:evo:transfinal04 [2025/04/11 22:33] – [Shifter Assembly] ixl2relaxtechtalk:evo:transfinal04 [2025/06/24 09:13] (current) – [Shifter Assembly] ixl2relax
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 **2004-2005 vs 2006+ Shifter Assembly**\\ **2004-2005 vs 2006+ Shifter Assembly**\\
 Note the following part number differences between 04-05 and 06-later. The 06-later shifter shaft is larger than\\ Note the following part number differences between 04-05 and 06-later. The 06-later shifter shaft is larger than\\
-the previous version and therefore the bushing & oil seal is different.+the previous version and therefore the bushing & oil seal is different.((https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/205263-2006-shifter-shaft-assembly-on-a-2004))
  
 ^ Part Description ^ 2004-05 P/N ^ 2006-later P/N | ^ Part Description ^ 2004-05 P/N ^ 2006-later P/N |
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 | Shaft Washer      7019        |  2006-2007 ---- 7019\\ 2008-later ---- 7080  | | Shaft Washer      7019        |  2006-2007 ---- 7019\\ 2008-later ---- 7080  |
 ^ ^ 04-05 Primary Covers P/N ^ 06-later Primary Covers P/N | ^ ^ 04-05 Primary Covers P/N ^ 06-later Primary Covers P/N |
-The 04-05 covers are\\ interchangeable with the\\ 06+ versions but\\ the bushing & seal must\\ match the sifter shaft | Polished - 25430-04\\ Chrome - 25460-04\\ Silver - 25471-04\\ Black - 25307-05 ('05) | Polished - 25430-06\\ Chrome - 25460-06\\ Silver - 25471-06\\ Black - 25307-06\\ Grey - 60830-07 ('07+) | +All of these may\\ have the same\\ Internal Casting#\\ (34951-04) which\\ can be confusing. | Polished - 25430-04\\ Chrome - 25460-04\\ Silver - 25471-04\\ Black - 25307-05 ('05) | Polished - 25430-06\\ Chrome - 25460-06\\ Silver - 25471-06\\ Black - 25307-06\\ Grey - 60830-07 ('07+) | 
-All of these may have the same Internal Casting # 34951-04 which can be confusing |||+From the factory, the primary cover includes the year-specific bushing based on the cover\\ part number. However, the 04-05 covers are interchangeable with the 06+ versions but the\\ bushing/seal/washer must be matched to the shifter shaft for the model year of the engine. |||
  
-+04-05 bushing is flush in cover - 06-later bushing has a shoulder and presses in place from the inside of the cover. ((oo_buck_us in Post#15 - https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/143966-04-primary-cover-on-an-07?t=1560232))\\++04-05 brass bushing is flush in cover - 06-later bushing has a shoulder and presses in place from the inside of the cover. ((oo_buck_us in Post#15 - https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/143966-04-primary-cover-on-an-07?t=1560232))\\
 ++_latest P/N is 11000101 with 'garter spring' inside (old P/N 37101-84/A/B - no spring). Dims per James Gasket - 13 x 19 x 4\\ ++_latest P/N is 11000101 with 'garter spring' inside (old P/N 37101-84/A/B - no spring). Dims per James Gasket - 13 x 19 x 4\\
 ... Cometic Equiv of 11000101 is C10213\\ ... Cometic Equiv of 11000101 is C10213\\
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 BUT, the principle still applies: Insert the seal slightly below that deepest edge of the cavity and don't bottom out the seal. That gives it the best chance to work correctly. BUT, the principle still applies: Insert the seal slightly below that deepest edge of the cavity and don't bottom out the seal. That gives it the best chance to work correctly.
  
-NOTE: Some owners have mistakenly gotten 2006-later covers and installed on 2004-05 engines. Neither stock shifter shaft seals would fit correctly, but purchasing an aftermarket seal, 12mm x 22mm x 5mm R23, seems to fit. The R23 version has double lips compared to single lip on the R21 version. ((See post#15 from 93trident of the XLForum - https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/202496-what-s-that-about-then?t=2079676))+NOTE: Be sure to match the right bushing & seal to the shifter shaft of the engine year. An aftermarket seal, 12mm x 22mm x 5mm R23, seems to fit in some cases. The R23 version has double lips compared to single lip on the R21 version. ((See post#15 from 93trident of the XLForum - https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/202496-what-s-that-about-then?t=2079676))
  
 Also see the Sportsterpedia Primary Cover info [[techtalk:evo:priclutch02|HERE]]. Also see the Sportsterpedia Primary Cover info [[techtalk:evo:priclutch02|HERE]].