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techtalk:ih:elec08 [2021/11/10 17:39]
ixl2relax [L1984-1985 Wiring Issue - Might Be Dangerous]
techtalk:ih:elec08 [2024/04/07 01:04] (current)
ixl2relax [L1984-1985 Wiring Issue - Might Be Dangerous]
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 **Note: The L84-85 Wiring Diagrams show an improper connection from the Regulator to the Battery.**\\ **Note: The L84-85 Wiring Diagrams show an improper connection from the Regulator to the Battery.**\\
 The wiring diagram shows an unsafe connection but we have not been able to determine if the actual bikes are wired wrong, matching those wrong wiring diagrams. __So the following information needs to be verified against the actual bike wiring.__ The wiring diagram shows an unsafe connection but we have not been able to determine if the actual bikes are wired wrong, matching those wrong wiring diagrams. __So the following information needs to be verified against the actual bike wiring.__
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 +{{:​techtalk:​ref:​elec:​l1984-1985_sportster_wiring_warning.jpg?​500|}}
  
 The Main Circuit Breaker is supposed to protect the wiring from a shorted battery. If the regulator is connected directly to the battery (as shown on the diagrams), not utilizing the main circuit breaker for protection, there is a potentially dangerous situation. If the regulator internally or externally shorts that wire, connected to the battery, to ground, the battery will supply upto 200 amps of current, **__causing the wire to overheat and possibly creating a fire__**. This is what the Main Circuit breaker is to prevent. The Main Circuit Breaker is supposed to protect the wiring from a shorted battery. If the regulator is connected directly to the battery (as shown on the diagrams), not utilizing the main circuit breaker for protection, there is a potentially dangerous situation. If the regulator internally or externally shorts that wire, connected to the battery, to ground, the battery will supply upto 200 amps of current, **__causing the wire to overheat and possibly creating a fire__**. This is what the Main Circuit breaker is to prevent.
  
-So, the proper way to connect the output of the voltage regulator to the system is at the output side of the Main Circuit Breaker (typically, on the Silver Stud). The battery would be connected to the Main Circuit Breaker on the Brass Stud.+So, the proper way to connect the output of the voltage regulator to the system is at the output side of the Main Circuit Breaker (typically, on the Silver Stud). The battery would be connected to the input side of the Main Circuit Breaker on the Brass Stud.
  
 This is the way earlier & later model wiring diagrams show the connection of the voltage regulator to the circuit breakers. The L84-85 diagrams are the only ones showing this improper, potentially dangerous, wiring. This is the way earlier & later model wiring diagrams show the connection of the voltage regulator to the circuit breakers. The L84-85 diagrams are the only ones showing this improper, potentially dangerous, wiring.