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techtalk:ih:engctl01b [2022/03/30 03:05]
hippysmack [Mounting Adapters]
techtalk:ih:engctl01b [2022/03/31 02:28]
hippysmack [Bearing and Support Housing]
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   * C): a real oil seal that gets installed into the cam cover bore under the mount plate. \\   * C): a real oil seal that gets installed into the cam cover bore under the mount plate. \\
  
-**Fixed Position ​Magnetos**: \\+**Cam Cover to Adapter Gasket**: \\ 
 +1958-E1965 adapters use gasket (32522-37). ((DR Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1637862&​page=4)) \\ 
 +The parts catalogs say the gasket was available for 1958-1969 XLCH. \\ 
 +However, gaskets are known to lose their structural integrity (used on movable mount systems) resulting in the hub working loose from the cover. \\ 
 +HD got away from the gasket in mid 1965 for this reason. \\ 
 +So L1965-1969 setups don't use a gasket. \\ 
 +A bike with no seals barely leaks because the mag drive gears don't get very much oil. \\ 
 +The oil they do get is "​splash"​ oil. A very small amount of oil gets to drive gears by oil passing thru #2 cam bushing. \\ 
 + 
 +**Screw and Washers**: \\ 
 +The 2 big holes on the 62> mag lower housing slots are access holes for 2 of the 4 screws that hold the lower mag housing to the mag body. \\  
 +L62-64 had rectangular '​washers'​ that straddled the big holes. 65-69 had the arm that control cable attached to that straddled the holes. \\ 
 +Uses #12-24 x 15/32" countersunk flat slot head screws (1865W) to hold plate to cam cover. \\ 
 + 
 +**Fixed Position ​Magneto Adapters**: \\
 **1958-E1962**:​ \\ **1958-E1962**:​ \\
 +Used with magneto (29504-48A). \\
 Magneto Adapter (29600-48), Oil Seal (29603-48), Adapter to Crankcase Gasket (32522-37). \\ Magneto Adapter (29600-48), Oil Seal (29603-48), Adapter to Crankcase Gasket (32522-37). \\
 1 pc mount. Mag bolts '​hard'​ to plate. Timing is fixed because the mag can't move once bolted. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\ 1 pc mount. Mag bolts '​hard'​ to plate. Timing is fixed because the mag can't move once bolted. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\
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 **L1962-1964**:​ \\ **L1962-1964**:​ \\
 +Used with magneto (29504-48B). \\
 Magneto Adapter (29600-62), ​ Oil Seal (29603-48), ​ Adapter to Crankcase Gasket (32522-37). ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\ Magneto Adapter (29600-62), ​ Oil Seal (29603-48), ​ Adapter to Crankcase Gasket (32522-37). ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\
 1 pc mount. Mag bolts '​hard'​ to plate. Timing is fixed because the mag can't move once bolted. \\ 1 pc mount. Mag bolts '​hard'​ to plate. Timing is fixed because the mag can't move once bolted. \\
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 Uses tach drive mag and SEAL STYLE A. Uses gasket between the mount plate and cover surface. \\ Uses tach drive mag and SEAL STYLE A. Uses gasket between the mount plate and cover surface. \\
  
-**Adjustable ​Magnetos**: \\ +**Adjustable ​Magneto Adapters**: \\ 
-Those 2 big holes on the 62> mag lower housing slots are access holes for 2 of the 4 screws ​that hold the lower mag housing to the mag body. \\  +A lot of parts got modified by owners over the years so you could have something ​that don't match the descriptions below. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1130489)) ​\\ 
-L62-64 had rectangular '​washers'​ that straddled ​the big holes. 65-69 had the arm that control cable attached ​to that straddled ​the holes. ​\\ +These are the basics ​to the OEM moveable mount hubs: \\ 
-Uses #12-24 x 15/32" countersunk flat slot head screws ​(1865Wto hold plate to cam cover. ​\\+Plain hub (no counterbore or slot) = E1965 \\ 
 +Counterbored ​(only= L1965-E1967 \\ 
 +Counterbored and slotted = L1967-E1968 \\ 
 +Slotted (only) = L1968-1969 ​\\
  
 **E1965**: \\ **E1965**: \\
 +Used with magneto (29504-48B). \\
 Upper Magneto Adapter (29600-65), Lower Magneto Adapter (29604-65), Oil Seal (29603-48), ​ Adapter to Crankcase Gasket (32522-37). \\ Upper Magneto Adapter (29600-65), Lower Magneto Adapter (29604-65), Oil Seal (29603-48), ​ Adapter to Crankcase Gasket (32522-37). \\
 The 1st '​movable'​ setup. 2 pc (ring & hub) mount. Timing screw has a spring over it to hold adjustment (for minor adjustments). ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\ The 1st '​movable'​ setup. 2 pc (ring & hub) mount. Timing screw has a spring over it to hold adjustment (for minor adjustments). ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\
 Uses tach mag and SEAL STYLE A. Very rare. Uses #12-24 x 15/32" countersunk flat slot head screws (1865W) to hold plate to cam cover. \\ Uses tach mag and SEAL STYLE A. Very rare. Uses #12-24 x 15/32" countersunk flat slot head screws (1865W) to hold plate to cam cover. \\
-Uses gasket between the mount plate and cover surface. \\+No counterbore in hub. Uses gasket between the mount plate and cover surface. \\
 Mount plate hub height is .390". \\ Mount plate hub height is .390". \\
  
 **L1965-E1967**:​ \\ **L1965-E1967**:​ \\
 +Used with magneto (29504-48B). \\
 Upper Magneto Adapter (29600-65A),​ Lower Magneto Adapter (29604-65A),​ O-ring Seal (11101), Mounting Spacer (5944), NO GASKET. \\ Upper Magneto Adapter (29600-65A),​ Lower Magneto Adapter (29604-65A),​ O-ring Seal (11101), Mounting Spacer (5944), NO GASKET. \\
 2 pc (ring & hub) mount. Hub now has a counter bore added on it's top surface to accept an O-ring with a washer on top of O-ring. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\ 2 pc (ring & hub) mount. Hub now has a counter bore added on it's top surface to accept an O-ring with a washer on top of O-ring. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\
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 **L1967-E1968**:​ \\ **L1967-E1968**:​ \\
 +Used with magneto (29504-48B). \\
 Upper Magneto Adapter (29600-65B),​ Lower Magneto Adapter (29603-67), O-ring Seal (11101), Mounting Spacer (5944), NO GASKET. \\ Upper Magneto Adapter (29600-65B),​ Lower Magneto Adapter (29603-67), O-ring Seal (11101), Mounting Spacer (5944), NO GASKET. \\
 2 pc (ring & hub) mount. Hub now has counterbore and added slot at 12:00 to accept a roll pin that limits the amount of available timing rotation. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\ 2 pc (ring & hub) mount. Hub now has counterbore and added slot at 12:00 to accept a roll pin that limits the amount of available timing rotation. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\
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 **L1968-1969**:​ \\ **L1968-1969**:​ \\
 +Used with magneto (29505-67). \\
 Upper Magneto Adapter (29600-65C),​ Lower Magneto Adapter (29603-67), Lipped Oil Seal (12023), NO GASKET. \\ Upper Magneto Adapter (29600-65C),​ Lower Magneto Adapter (29603-67), Lipped Oil Seal (12023), NO GASKET. \\
 2 pc (ring & hub) mount. Hub is changed again. Still has the slot but the counterbore (introduced in L65) is deleted. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\ 2 pc (ring & hub) mount. Hub is changed again. Still has the slot but the counterbore (introduced in L65) is deleted. ((Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=3687617#​post3687617)) \\
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 {{:​techtalk:​ih:​engctl:​1962l-1964_xlch_magneto_adapter_plate_29600-62_by_animalhouse2010_pic1.jpg?​direct&​300|}} {{:​techtalk:​ih:​engctl:​1962l-1964_xlch_magneto_adapter_plate_29600-62_by_animalhouse2010_pic2.jpg?​direct&​300|}} {{:​techtalk:​ih:​engctl:​1962l-1964_xlch_magneto_adapter_plate_29600-62_by_animalhouse2010_pic3.jpg?​direct&​300|}} \\ {{:​techtalk:​ih:​engctl:​1962l-1964_xlch_magneto_adapter_plate_29600-62_by_animalhouse2010_pic1.jpg?​direct&​300|}} {{:​techtalk:​ih:​engctl:​1962l-1964_xlch_magneto_adapter_plate_29600-62_by_animalhouse2010_pic2.jpg?​direct&​300|}} {{:​techtalk:​ih:​engctl:​1962l-1964_xlch_magneto_adapter_plate_29600-62_by_animalhouse2010_pic3.jpg?​direct&​300|}} \\
  
-L1968-1969 Upper Magneto ​Adapter ​(29600-65C) came with oil seal: ((photos courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]] ​)) \\ +Adapter ​pics from Dr Dick. ((http://xlforum.net/forums/showthread.php?p=3687617#​post3687617)) \\ 
-{{:​techtalk:​ih:​engctl:​1968l-1969_upper_magneto_adapter_plate_and_oil_seal_29600-65c_by_jrsvintageharley1990_pic1.jpg?​direct&​300|}} {{:​techtalk:​ih:​engctl:​1968l-1969_upper_magneto_adapter_plate_and_oil_seal_29600-65c_by_jrsvintageharley1990_pic2.jpg?​direct&​300|}} ​ \\+|  L1965-E1967 upper and lower mag adapters ​ |  L1967-E1968 upper and lower mag adapters ​ |  1965-1969 hub dims  | 
 +|{{:​techtalk:​ih:​engctl:​1965l-e1967_xlch_magneto_mounting_plates_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​1967l-e1968_xlch_magneto_adapters_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​1965-1969_xlch_upper_magneto_adapter_hub_dims_by_dr_dick.jpg?​direct&​300|}}|
  
 +L1968-1969 Upper Magneto Adapter (29600-65C) came with oil seal: ((photos courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] )), 1965-1969 Lower Adapter to the right ((photo courtesy of TomsCyberShop.com www.TomsCyberShop.com)) \\
 +{{:​techtalk:​ih:​engctl:​1968l-1969_upper_magneto_adapter_plate_and_oil_seal_29600-65c_by_jrsvintageharley1990_pic1.jpg?​direct&​300|}} {{:​techtalk:​ih:​engctl:​1968l-1969_upper_magneto_adapter_plate_and_oil_seal_29600-65c_by_jrsvintageharley1990_pic2.jpg?​direct&​300|}} ​ {{:​techtalk:​ih:​engctl:​1965-1969_magneto_lower_mounting_adapter_by_toms_cyber_shop.jpg?​direct&​300|}} \\
 +
 +====== Bearing and Support Housing ======
 +From 1958-1969, these parts had the same part number but the bearing support was factory modded several times. \\
 +Bearing support (29561-55) \\
 +Rotor cam end (upper) bearing (29562-59) \\
 +Rotor shaft end (lower) bearing (29563-59) \\
 +
 +Upper bearing plate differences provided by Dr Dick ((http://​xlforum.net/​forums/​showthread.php?​t=1062720&​page=26)) \\
 +{{:​techtalk:​ih:​engctl:​1957-1969_magneto_bearing_supports_by_dr_dick.jpg?​direct&​400|}} \\
  
 ====== Keyed Mags ====== ====== Keyed Mags ======
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 |{{:​techtalk:​ih:​engctl:​mag_cable_1_by_kenfused.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​mag_cable_2_by_kenfused.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​engctl:​mag_cable_1_by_kenfused.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​mag_cable_2_by_kenfused.jpg?​direct&​300|}}|
  
 +====== Various Documentation ======
 +**Instructions for the Joe Hunt Early Sportster Magneto**: \\
 +Click on a pic to enlarge: ((photos from this post from Chevelle of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1391033)) \\
 +{{:​techtalk:​ih:​engctl:​ins-magneto-joe_hunt_early_sportster_pic1.jpg?​direct&​400|}} {{:​techtalk:​ih:​engctl:​ins-magneto-joe_hunt_early_sportster_pic2.jpg?​direct&​400|}} \\
 +
 +{{:​techtalk:​ih:​engctl:​ins-magneto-joe_hunt_early_sportster_pic3.jpg?​direct&​400|}} {{:​techtalk:​ih:​engctl:​ins-magneto-joe_hunt_early_sportster_pic4.jpg?​direct&​400|}} \\
 +
 +
 +----
 +
 +====== Related Links ======
 +….[[https://​morrismagneto.com/​|Link to Morris Magneto.com]]
  
 \\ \\