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techtalk:miscres:miscres12 [2021/11/12 20:58] hippysmack [1952-1985 Sportster and K Model Parts Catalog Cover Pics] |
techtalk:miscres:miscres12 [2022/03/16 20:21] hippysmack [The Ironhead Multi-Year Parts Catalog Curse] |
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| ====== Factory Parts Catalogs ====== | ====== Factory Parts Catalogs ====== | ||
| - | This article is a joint effort by Hippysmack and IXL2Relax with some helpful guidance from the XLFORUM. \\ See also the [[techtalk:miscres:miscres12#sportster_parts_catalogs_by_year_and_date_of_publication|List of Parts Catalogs]] in the chart below. \\ | + | This article is a joint effort by Hippysmack and IXL2Relax with some helpful guidance from the XLFORUM. \\ See also the [[techtalk:miscres:miscres12#sportster_and_k_model_parts_catalogs_by_year_and_date_of_publication|List of Parts Catalogs]] in the chart below. \\ |
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| ===== The Ironhead Multi-Year Parts Catalog Curse ===== | ===== The Ironhead Multi-Year Parts Catalog Curse ===== | ||
| The parts catalogs can be a lifesaver in many situations as mentioned above. \\ | The parts catalogs can be a lifesaver in many situations as mentioned above. \\ | ||
| - | They can also drive you mad at times due to the many errors and discrepancies in them largely due to the compounding amount if information they contain. \\ | + | They can also drive you mad at times due to the many errors and discrepancies in them largely due to the compounding amount of information they contain. \\ |
| Most Ironhead parts catalogs are multi-year catalogs (many year spans of Sportster models in the same book). \\ | Most Ironhead parts catalogs are multi-year catalogs (many year spans of Sportster models in the same book). \\ | ||
| There were many model and parts changes, company turmoil's and policies from the beginning Sportster years thru the end of the Ironhead era. \\ | There were many model and parts changes, company turmoil's and policies from the beginning Sportster years thru the end of the Ironhead era. \\ | ||
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| But the bikes already at dealerships or with their new owners either went without or had the new part installed by the dealers. \\ | But the bikes already at dealerships or with their new owners either went without or had the new part installed by the dealers. \\ | ||
| The parts catalog is usually written before the start of the new season and will not show any mid to late year changes. \\ | The parts catalog is usually written before the start of the new season and will not show any mid to late year changes. \\ | ||
| + | 1979 through 1981 (sometimes 1982) parts catalogs seem to have more missing and/or confusing information than other years. \\ | ||
| + | But that is subjective to what you are looking for. \\ | ||
| Example of hunting a starter relay for a 1967 XLH: \\ | Example of hunting a starter relay for a 1967 XLH: \\ | ||
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| But the various part numbers for each painted tank was at the dealership and not in the parts catalog. \\ | But the various part numbers for each painted tank was at the dealership and not in the parts catalog. \\ | ||
| So looking back now with a 1979 Sportster, it would take the 79 catalog for everything else and the 81 parts catalog for the oil tank part number. \\ | So looking back now with a 1979 Sportster, it would take the 79 catalog for everything else and the 81 parts catalog for the oil tank part number. \\ | ||
| + | |||
| + | Example: In the -78A catalog, gearcase section, the illustration shows the cam cover pinion shaft bushing, cam bushings and cam gear plates. \\ | ||
| + | These items are listed as numbers 31-34. \\ | ||
| + | However, parts list page number 17 ends in #30, page 18 is the illustration and page 19 list page begins at #35. \\ | ||
| + | So the part numbers are not shown for those parts in that catalog. \\ | ||
| + | The -78B catalog does show the part numbers for those parts, but the -78B wasn't written until 1989 which may have updated part numbers in it. | ||
| === Drawings may or may not look like your part number === | === Drawings may or may not look like your part number === | ||
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| === There may be misleading information about parts that fit your year model === | === There may be misleading information about parts that fit your year model === | ||
| + | Read as: "Used-On" Year Information can either be wrong or misleading. | ||
| The parts catalogs were never meant to show what was factory mounted to each model. \\ | The parts catalogs were never meant to show what was factory mounted to each model. \\ | ||
| Their purpose was to show what replacement parts were available at the time the book was written. \\ | Their purpose was to show what replacement parts were available at the time the book was written. \\ | ||
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| All 1977-1985 oil pumps look identical from the outside. There are minor differences you can spot though. \\ | All 1977-1985 oil pumps look identical from the outside. There are minor differences you can spot though. \\ | ||
| [[techtalk:ih:oil03a#late_1983_oil_pump_assembly_design_modification|Click Here]] to read more abut L1983 oil pump changes. \\ | [[techtalk:ih:oil03a#late_1983_oil_pump_assembly_design_modification|Click Here]] to read more abut L1983 oil pump changes. \\ | ||
| + | |||
| + | Example: 1979-1981 parts books are bad about showing parts used past the date that they were discontinued. \\ | ||
| + | ← E1981 and L1981 → flywheel assemblies have different machining and cannot be interchanged. \\ | ||
| + | Flywheel assembly (23900-75) was used for 1977-E1981 models. \\ | ||
| + | Flywheel assembly (23900-75A) shows up in the 1980 parts book but it has the new crankpin that was designed for the L1981 flywheel assembly. \\ | ||
| + | Yet the flywheels are the same (old) part number. Due to the L1981 redesign, the -80 crankpin position and oil hole won't align with the old wheels. \\ | ||
| + | Yet there is no mention of new wheels for 1980. These parts were never distinguished between 79 thru 81 parts books. \\ | ||
| + | This is most likely a case of listing the new part number before it actually went into production. \\ | ||
| + | Just as engine case set 24480-84 is listed in 1984 parts book but that part number was later given to the L1984 case set. \\ | ||
| + | Then the E1984 case set was given part number 24527-82A. \\ | ||
| === Fastener lengths and thread pitch may change depending on catalog used. === | === Fastener lengths and thread pitch may change depending on catalog used. === | ||
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| |99451-85|1979-1985|Parts Catalog for Sportster, XL Models|Copyright 1984|Yes|X| | |99451-85|1979-1985|Parts Catalog for Sportster, XL Models|Copyright 1984|Yes|X| | ||
| |99451-85A|1979-1985|Parts Catalog for Sportster, XL Models|Copyright 1990|Yes|X| | |99451-85A|1979-1985|Parts Catalog for Sportster, XL Models|Copyright 1990|Yes|X| | ||
| - | |99451-86|1986|Parts Catalog for Sportster, XL Models| |Yes|X| | + | |99451-86|1986|Parts Catalog for Sportster, XL Models|Copyright 1985|Yes|X| |
| |99451-87|1986-1987|Parts Catalog for Sportster, XL Models|Copyright 1986|Yes|X| | |99451-87|1986-1987|Parts Catalog for Sportster, XL Models|Copyright 1986|Yes|X| | ||
| |99451-90|1986-1990|Parts Catalog \\ for Sportster Evolution 883/1100/1200|Copyright 1989|Yes|X| | |99451-90|1986-1990|Parts Catalog \\ for Sportster Evolution 883/1100/1200|Copyright 1989|Yes|X| | ||
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| |99451-94A|1993-1994|Parts Catalog for Sportster Models| |Yes|X| | |99451-94A|1993-1994|Parts Catalog for Sportster Models| |Yes|X| | ||
| |99451-95|1995|Parts Catalog for Sportster|Copyright 1994|Yes|X| | |99451-95|1995|Parts Catalog for Sportster|Copyright 1994|Yes|X| | ||
| - | |99451-96|1995-1996| Parts Catalog for Sportster| |Yes|X| | + | |99451-96|1995-1996| Parts Catalog for Sportster| Copyright 1995|Yes|X| |
| |99451-96A|1995-1996|Parts Catalog for Sportster|Copyright 1995|Yes|X| | |99451-96A|1995-1996|Parts Catalog for Sportster|Copyright 1995|Yes|X| | ||
| - | |99451-97|1997|Parts Catalog for XLH Models| |Yes|X| | + | |99451-97|1997|Parts Catalog for XLH Models|Copyright 1996|Yes|X| |
| |99451-97A|1997|Parts Catalog for XLH Models|Copyright 1996|Yes|X| | |99451-97A|1997|Parts Catalog for XLH Models|Copyright 1996|Yes|X| | ||
| |99451-98|1998|Parts Catalog for XLH Models|Copyright 1997|Yes|X| | |99451-98|1998|Parts Catalog for XLH Models|Copyright 1997|Yes|X| | ||
| - | |99451-98A|1998|Parts Catalog for XLH Models| |Yes|X| | + | |99451-98A|1998|Parts Catalog for XLH Models|Copyright 1997|Yes|X| |
| |99451-98B|1998|Parts Catalog for XLH Models|Copyright 2013|Yes|X| | |99451-98B|1998|Parts Catalog for XLH Models|Copyright 2013|Yes|X| | ||
| |99451-99|1999|Parts Catalog for XLH Models|Copyright 1998|Yes|X| | |99451-99|1999|Parts Catalog for XLH Models|Copyright 1998|Yes|X| | ||
| - | |99451-99A|1999|Parts Catalog for XLH Models| |Yes|X| | + | |99451-99A|1999|Parts Catalog for XLH Models|Copyright 1998|Yes|X| |
| - | |99451-00|2000|Parts Catalog for XLH Models| |Yes|X| | + | |99451-00|2000|Parts Catalog for XLH Models|Copyright 1999 |Yes|X| |
| |99451-00A|2000|Parts Catalog for XLH Models|Copyright 1999|Yes|X| | |99451-00A|2000|Parts Catalog for XLH Models|Copyright 1999|Yes|X| | ||
| - | |99451-01|2001|Parts Catalog for XLH Models| |Yes|X| | + | |99451-01|2001|Parts Catalog for XLH Models|Copyright 2000|Yes|X| |
| |99451-01A|2001|Parts Catalog for XLH Models|Copyright 2000|Yes|X| | |99451-01A|2001|Parts Catalog for XLH Models|Copyright 2000|Yes|X| | ||
| |99451-02|2002|Parts Catalog for Sportster Models|Copyright 2001|Yes|X| | |99451-02|2002|Parts Catalog for Sportster Models|Copyright 2001|Yes|X| | ||
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| |99451-16|2016|Parts Catalog for Sportster Models|Copyright 2015|Yes|X| | |99451-16|2016|Parts Catalog for Sportster Models|Copyright 2015|Yes|X| | ||
| |99451-16A|2016|Parts Catalog for Sportster Models| |Yes|X| | |99451-16A|2016|Parts Catalog for Sportster Models| |Yes|X| | ||
| + | |94000380|2017|Parts Catalog for Sportster Models| |Yes|X| | ||
| + | |94000442|2018|Parts Catalog for Sportster Models| |Yes|X| | ||
| + | |94000557|2019|Parts Catalog for Sportster Models|Copyright 2018|Yes|X| | ||
| + | |94000717|2020|Parts Catalog for Sportster Models| |Yes|X| | ||
| + | |94000852|2021|Parts Catalog for Sportster Models| |Yes|X| | ||
| ====== 1952-1985 Sportster and K Model Parts Catalog Cover Pics ====== | ====== 1952-1985 Sportster and K Model Parts Catalog Cover Pics ====== | ||
| Below are pics of used parts catalog covers. \\ | Below are pics of used parts catalog covers. \\ | ||
| Click on any pic to enlarge: | Click on any pic to enlarge: | ||
| - | | Parts Catalog (99451-53) ((pic from a collection by The French Owl of the XLFORUM)) | | + | | 1952-1953 \\ Parts Catalog (99451-53) ((pic from a collection by The French Owl of the XLFORUM)) | |
| |{{:sportster_history:l002-pc-1953_edition_cover_99451-53_for_1952-1953_k_models.jpg?direct&200|}}| | |{{:sportster_history:l002-pc-1953_edition_cover_99451-53_for_1952-1953_k_models.jpg?direct&200|}}| | ||
| - | | Original Parts Catalog (99451-56) | Reprint Parts Catalog (99451-56) | | + | | 1952-1954 \\ Parts Catalog (99451-54) ((pic from a collection by The French Owl of the XLFORUM)) | 1952-1956 Original \\ Parts Catalog (99451-56) ((pic from a collection by The French Owl of the XLFORUM)) | 1952-1956 Reprint \\ Parts Catalog (99451-56) | |
| - | |{{:sportster_history:l002-pc-1956_edition_cover_99451-56_for_1952-1956_k_models_-_original.jpg?direct&200|}}|{{:sportster_history:l002-pc-1956_edition_cover_99451-56_for_1952-1956_k_models_-_reprint.jpg?direct&200|}}| | + | | {{:sportster_history:l002-pc-1954_edition_cover_99451-54_for_1952-1954_k_models.jpg?direct&200|}}|{{:sportster_history:l002-pc-1956_edition_cover_99451-56_for_1952-1956_k_models_-_original.jpg?direct&200|}}|{{:sportster_history:l002-pc-1956_edition_cover_99451-56_for_1952-1956_k_models_-_reprint.jpg?direct&200|}}| |
| - | | Parts Catalog (99451-57) | 1952-1958 Parts \\ Catalog Supplement (99451-58) | 1952-1959 \\ Parts Catalog (99451-59) | 1959-1960 Parts \\ Catalog Supplement (99451-60) | | + | | 1952-1957 \\ Parts Catalog (99451-57) | 1952-1958 Parts \\ Catalog Supplement (99451-58) | 1952-1959 \\ Parts Catalog (99451-59) | 1959-1960 Parts \\ Catalog Supplement (99451-60) | |
| |{{:sportster_history:l002-pc-1957_edition_cover_99451-57_for_1952-1957.jpg?direct&200|}}|{{:sportster_history:l002-pc-1958_edition_cover_99451-58_supplement.jpg?direct&200|}}|{{:sportster_history:l002-pc-1959_edition_cover_99451-59_for_1952-1959.jpg?direct&200|}}|{{:sportster_history:l002-pc-1960_edition_cover_99451-60 _supplement.jpg?direct&200|}}| | |{{:sportster_history:l002-pc-1957_edition_cover_99451-57_for_1952-1957.jpg?direct&200|}}|{{:sportster_history:l002-pc-1958_edition_cover_99451-58_supplement.jpg?direct&200|}}|{{:sportster_history:l002-pc-1959_edition_cover_99451-59_for_1952-1959.jpg?direct&200|}}|{{:sportster_history:l002-pc-1960_edition_cover_99451-60 _supplement.jpg?direct&200|}}| | ||
