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techtalk:ref:body30h [2019/06/30 16:07]
hippysmack [Forward Controls to Rearset Conversion]
techtalk:ref:body30h [2022/03/09 04:59]
ixl2relax [REF: Body Parts - Sub-01H]
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 [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]] [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]]
-====== REF: Body Parts - Sub-01L ======+====== REF: Body Parts - Sub-30H ======
 \\ \\
 +====== Rear Foot Controls ======
 +
 ====== Forward Controls to Rearset Conversion ​ ====== ====== Forward Controls to Rearset Conversion ​ ======
 +Article by Gone of the XLFORUM ((http://​xlforum.net/​forums/​showthread.php?​t=76382)) \\
 +
 These are forward Controls to rearsets on a 2007 1200 Custom while keeping the parts as OEM as possible. \\ These are forward Controls to rearsets on a 2007 1200 Custom while keeping the parts as OEM as possible. \\
 This conversion doesn'​t damage the forward controls, they can be reinstalled when required. \\ This conversion doesn'​t damage the forward controls, they can be reinstalled when required. \\
 +Extra materials: app $40.00 \\
 +Total time to modify: app 8 hours. \\
 +The ground clearance is the same after the mod. \\
 +The lean angle still sucks on the pipe side as the pipes ground way before the pegs. \\
 +On the gear side, there is way more lean available. \\
  
 **Converting the pillion foot peg mounts**: \\ **Converting the pillion foot peg mounts**: \\
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 These are obtainable from most steel/​engineering suppliers. These are obtainable from most steel/​engineering suppliers.
  
-|  Gear side controls((photos by Gone of the XLFORUM http://xlforum.net/forums/showthread.php?t=76382))  || +With the mounting bracket made, next assemble the brake lever and foot peg\\ 
-|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_1_by_gone.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_2_by_gone.jpg?​direct&​300|}}|+You will have to modify ​the brake lever mechanism. \\ 
 +A stainless steel plate (5-1/2" long, 7/8” wide and 1/16” thick) was used here\\ 
 +Drill a 5/16” hole at one end and a 3/16” hole at the other\\ 
 +And another 5/16” hole 2” up the plate from the 3/16 end (this hole is for the push rod mounting). \\ 
 +This plate mounts between the center locating bolt of the drive belt cover and the rear brake master cylinder pushrod mount\\ 
 +You will need to buy two new bolts along with some lock nuts and washers; \\ 
 +One bolt to replace the locating bolt of the drive belt cover (it will need to be 1/2" longer) \\ 
 +And one bolt for the rear brake master cylinder pushrod mount (1-1/2” longer)\\
  
 +The brake lever plate needs to float. \\
 +It must pivot on the center locating bolt of the drive belt cover and the rear brake master cylinder pushrod bolt (must be free to move). \\
 +That is why you need to use lock nuts and washers to lock the bolts in place and allow some endplay for the brake lever plate. \\
  
 +Once that’s done all you need to do is make the brake pushrod using the same type of rod ends and rod as used for the gear change. \\
 +
 +And finally, 1-1/2" was cut off the pillion pegs to use those instead of the standard forward pegs. \\
 +This reduced the width of the bike added to the look. \\
 +
 +|  Gear side controls. ((photos by Gone of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=76382)) ​ ||
 +|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_1_by_gone.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_2_by_gone.jpg?​direct&​300|}}|
  
 |Brake side Controls. ((photos by Gone of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=76382)) ​ ||| |Brake side Controls. ((photos by Gone of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=76382)) ​ |||
 |{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_3_by_gone.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_4_by_gone.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_5_by_gone.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_3_by_gone.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_4_by_gone.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​forward_controls_to_rearset_conversion_5_by_gone.jpg?​direct&​300|}}|
 +
 +====== Homemade Rearsets ======
 +The stock mids were modified to work as rearsets. \\
 +See pics below: ((photos by Truckedup of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5761898#​post5761898)) \\
 +|{{:​techtalk:​ref:​body:​homemade_rearsets_4_by_truckedup.jpg?​direct&​300|}}|
 +
 +|{{:​techtalk:​ref:​body:​homemade_rearsets_1_by_truckedup.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​homemade_rearsets_2_by_truckedup.jpg?​direct&​300|}}|{{:​techtalk:​ref:​body:​homemade_rearsets_3_by_truckedup.jpg?​direct&​300|}}|