REF: Tools & Fasteners
Press Fit Bushing in Bore Charts
The chart below was created with reference to a chart from All Industry Supplies 1)
| SAE | Metric | ||||
| PRESS-FIT BUSHING OD | RECOMMENDED HOLE SIZE | PRESS-FIT BUSHING OD | RECOMMENDED HOLE SIZE |
||
| NOMINAL | ACTUAL | NOMINAL | ACTUAL | ||
| 5/32“ | .1578”-.1575“ | .1565”-.1570“ | 3mm | 3.020mm-3.014mm | 3.000mm-3.010mm |
| 3/16” | .1891“-.1888” | .1880“-.1883” | 4mm | 4.027mm-4.019mm | 4.000mm-4.012mm |
| 13/64“ | .2046”-.2043“ | .2037”-.2040“ | 5mm | 5.027mm-5.019mm | 5.000mm-5.012mm |
| 1/4” | .2516“-.2513” | .2507“-.2510” | 6mm | 6.027mm-6.019mm | 6.000mm-6.012mm |
| 5/16“ | .3141”-.3138“ | .3132”-.3135“ | 7mm | 7.032mm-7.023mm | 7.000mm-7.015mm |
| 3/8” | .3766“-.3763” | .3757“-.3760” | 8mm | 8.032mm-8.023mm | 8.000mm-8.015mm |
| 13/32“ | .4078”-.4075“ | .4069”-.4072“ | 10mm | 10.032mm-10.023mm | 10.000mm-10.015mm |
| 7/16” | .4392“-.4389” | .4382“-.4385” | 12mm | 12.039mm-12.028mm | 12.000mm-12.018mm |
| 1/2“ | .5017”-.5014“ | .5007”-.5010“ | 15mm | 15.039mm-15.028mm | 15.000mm-15.018mm |
| 9/16” | .5642“-.5639” | .5632“-.5635” | 18mm | 18.039mm-18.028mm | 18.000mm-18.018mm |
| 5/8“ | .6267”-.6264“ | .6257”-.6260“ | 22mm | 22.048mm-22.035mm | 22.000mm-22.021mm |
| 3/4” | .7518“-.7515” | .7507“-.7510” | 26mm | 26.048mm-26.035mm | 26.000mm-26.021mm |
| 7/8“ | .8768-.8765” | .8757“-.8760” | 30mm | 30.048mm-30.035mm | 30.000mm-30.021mm |
| 1“ | 1.0018”-1.0015“ | 1.0007”-1.0010“ | 35mm | 35.059mm-35.043mm | 35.000mm-35.025mm |
| 1-1/8” | 1.1270“-1.1267” | 1.1257“-1.1260” | 42mm | 42.059mm-42.043mm | 42.000mm-42.025mm |
| 1-1/4“ | 1.2520”-1.2517“ | 1.2507”-1.2510“ | 48mm | 48.059mm-48.043mm | 48.000mm-48.025mm |
| 1-3/8” | 1.3772“-1.3768” | 1.3757“-1.3760” | 55mm | 55.072mm-55.053mm | 55.000mm-55.030mm |
| 1-1/2“ | 1.5021”-1.5018“ | 1.5007”-1.5010“ | 62mm | 62.072mm-62.053mm | 62.000mm-62.030mm |
| 1-3/4” | 1.7523“-1.7519” | 1.7507“-1.7510” | 70mm | 70.078mm-70.059mm | 70.000mm-70.030mm |
| 2-1/4“ | 2.2525”-2.2521“ | 2.2507”-2.2510“ | 78mm | 78.078mm-78.059mm | 78.000mm-78.030mm |
| 2-3/4” | 2.7526-2.7522“ | 2.7507”-2.7510“ | 85mm | 85.093mm-85.071mm | 85.000mm-85.035mm |
| 95mm | 95.093mm-95.071mm | 95.000mm-95.035mm | |||
| 105mm | 105.101mm-105.079mm | 105.000mm-105.035mm | |||
| 115mm | 115.101mm-115.079mm | 115.000mm-115.035mm | |||
| 125mm | 125.117mm-125.092mm | 125.000mm-125.040mm | |||
