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techtalk:ref:tools137 [2019/03/27 20:48]
hippysmack [Table Leg Mounted Compressor]
techtalk:ref:tools137 [2023/11/04 01:48]
hippysmack [Spring Adjusting Cam Spanner]
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 ====== REF: Tools - 137 ====== ====== REF: Tools - 137 ======
 ====== Rear Shock Tools ====== ====== Rear Shock Tools ======
 +\\
 +====== Spring Adjusting Cam Spanner ======
 +This is an original HD REAR SHOCK SPANNER WRENCH (94700-52B). \\
 +Used to adjust rear shocks for more or less spring compression. Fits all 1966-earlier rear sprung K, KH, FL and 1967-1974 Sportsters. \\
 +
 +{{:​techtalk:​ref:​tools:​shock_preload_adjuster_94700-52b_pic1_by_jrsvintageharley1990.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] )) 
 +{{:​techtalk:​ref:​tools:​shock_preload_adjuster_94700-52b_pic2_by_jrsvintageharley1990.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] )) \\
 +
 +These C-clamp pliers make a good tool to adjust the spring cam height if you don't have the proper spanner. The ends were ground to an angle using an angle grinder. \\
 +Then you simply adjust the jaws to fit opposite holes in the cam with very light clamp pressure on the tool and turn the spring cam where you want it. \\
 +
 +{{:​techtalk:​ref:​tools:​homemade_rear_shock_spring_adjusting_cam_spanner_1_by_hippysmack.jpg?​direct&​300|}} {{:​techtalk:​ref:​tools:​homemade_rear_shock_spring_adjusting_cam_spanner_2_by_hippysmack.jpg?​direct&​300|}} \\
 +
 +====== Shock Mounting Bolts ======
 +The top acorn nut on a 98 1200S (probably other year models) is a 9/16" 6 sided hex nut. The threaded stud is welded to the frame. \\
 +The lower mounting nut and bolt are both 3/4" six sided hex heads. The rear nut takes an open end wrench due to little room between the nut and frame. \\
 +
 +{{:​techtalk:​ref:​tools:​98_1200s_shocks_pic_1_by_hippysmack.jpg?​direct&​300|}} {{:​techtalk:​ref:​tools:​98_1200s_shocks_pic_2_by_hippysmack.jpg?​direct&​300|}} \\
 ====== Road King Shocks ====== ====== Road King Shocks ======
 The shocks are a really simple design. ((Gcram399 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1038905&​page=3)) \\ The shocks are a really simple design. ((Gcram399 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1038905&​page=3)) \\
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 Too little oil and the dampers may not be filled with oil which reduces the dampening action. \\ Too little oil and the dampers may not be filled with oil which reduces the dampening action. \\
 Too much oil you create a hydro-lock situation where there'​s too little room for the shaft to compress into the shock. \\ Too much oil you create a hydro-lock situation where there'​s too little room for the shaft to compress into the shock. \\
-The springs and air pressure only support the weight of the bike and rider. \\+Too much oil can also cause hydro-lock and possibly blow the shock apart. ((XLXR of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1575636&​page=2)) \\ 
 +This can be very dangerous if oil gets under the rear tire while trying to brake or turn. \\  
 + 
 +The springs and air pressure only support the weight of the bike and rider. ​((Gcram399 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1038905&​page=3)) ​\\ 
 One other internal item is the rubber bottom stops. On older shocks they have a tendency to turn to mush. \\ One other internal item is the rubber bottom stops. On older shocks they have a tendency to turn to mush. \\
 When this happens, the loose gooey material can work it's way into the damper holes plugging them up and restricts the flow. \\ When this happens, the loose gooey material can work it's way into the damper holes plugging them up and restricts the flow. \\
 +
 +You can also weigh the shocks to see how much oil is in them to start with. ((XLXR of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1575636&​page=2)) \\
 +However, that may or may not be correct if some has leaked out. \\
 +There is no exact spec from Harley on how much oil to add. \\
 +It will depend on how much oil you drain out. \\
 +At the very least and after pumping all the air out, you should put on only one shock. \\
 +Leave the air fitting open and bottom out the shock to push out all the excessive fluid to ensure the shock does actually bottom out. \\
  
 The shiny lower shaft that you attach to your swingarm is actually the damper housing. ((Gcram399 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1038905&​page=4)) \\ The shiny lower shaft that you attach to your swingarm is actually the damper housing. ((Gcram399 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1038905&​page=4)) \\