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techtalk:ref:wheels12c [2020/06/26 20:26] hippysmack [XR1200 brakes on a 2007 1200R] |
techtalk:ref:wheels12c [2020/06/26 23:06] hippysmack [XR1200 brakes on a 2007 1200R] |
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| |Pics cropped by Hippysmack for formatting. | |Pics cropped by Hippysmack for formatting. | ||
| - | Note: The XR1200 brakes will NOT work with wire / laced wheels. \\ | + | **Note**: The XR1200 brakes will NOT work with wire / laced wheels. \\ |
| That was tried on a 1200N by Sportytrace and the caliper would NOT fit. \\ | That was tried on a 1200N by Sportytrace and the caliper would NOT fit. \\ | ||
| Also custom wheels need to be measured first before deciding to use these calipers. \\ | Also custom wheels need to be measured first before deciding to use these calipers. \\ | ||
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| - | |Tools ((photo by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=274658&highlight=brembo))| | + | |Tools ((photo by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=274658&highlight=brembo))| Stock calipers ((photo by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743)) | |
| - | |{{:techtalk:ref:wheels:brembo_caliper_install_1_by_screw_loose_dan.jpg?direct&300|}}| | + | |{{:techtalk:ref:wheels:brembo_caliper_install_1_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic1_by_screw_loose_dan.jpg?direct&300|}}| |
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| + | |Removing the master cylinder. Turn signal light (4 mm allen) and mirror (1/2" hex) were removed first. ((photos by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743)) || | ||
| + | |{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic8_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic9_by_screw_loose_dan.jpg?direct&300|}}| | ||
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| + | |Add a piece of cardboard or something to slightly "squeeze" the lever to prevent the lever from destroying the brake switch during disassembly. \\ Switch housing loosened (T25 Torx) and master cylinder clamp bolts removed (T27 torx) ((photos by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743))||| | ||
| + | |{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic10_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic11_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic12_by_screw_loose_dan.jpg?direct&300|}}| | ||
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| + | |Brake line clamps removed from triple trees. \\ A short bungee cord to hold the master cylinder out of the way to remove the calipers. ((photos by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743))||12 point socket used to remove the caliper bolts. ((photo by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743))| | ||
| + | |{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic13_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic14_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic15_by_screw_loose_dan.jpg?direct&300|}}| | ||
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| + | |Remove stock caliper assembly, pull axle out while catching the spacers and remove the tire ((photos by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=274658&highlight=brembo http://xlforum.net/forums/showthread.php?t=787743))||| | ||
| + | |{{:techtalk:ref:wheels:xr1200_brakes_on_a_1200r_pic16_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:wheels:brembo_caliper_install_3_by_screw_loose_dan.jpg?direct&300|}}|{{techtalk:evo:wheels:brembo_caliper_install_7_by_screw_loose_dan.jpg?direct&300|}}| | ||
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| + | |An impact wrench works for loosening the Torx bolts on the rotor to remove it from the rim. \\ A good sturdy corner of a wall helps to stabilize the wheel while you bang on it. ((photos by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743))||Installing the new rotors. Start all the bolts by hand \\ then snug them up in a criss-cross pattern. \\ Torque to spec (16-24 ft-lbs). ((photos by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=787743))| | ||
| + | |{{:techtalk:ref:tools:xr1200_brakes_on_a_1200r_pic17_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:tools:xr1200_brakes_on_a_1200r_pic18_by_screw_loose_dan.jpg?direct&300|}}|{{:techtalk:ref:tools:xr1200_brakes_on_a_1200r_pic19_by_screw_loose_dan.jpg?direct&300|}}| | ||
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| + | Next put the wheel back on the bike. It helps to have the lift height so you don't need to lift the wheel much (if at all) when putting the axle back in. \\ | ||
| + | The small spacer goes on the side with the pinch bolt and the larger spacer goes on the side with the axle nut. \\ | ||
| + | You should make sure there is anti-seize compound on the axle prior to assembly. \\ | ||
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