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techtalk:evo:elec02b [2019/11/14 00:24]
hippysmack [Before removing the primary cover]
techtalk:evo:elec02b [2019/11/14 00:30]
hippysmack [Loosen the primary chain adjuster]
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 Drain the primary fluid, loosen or remove the clutch cable and loosen the primary chain adjuster. \\ Drain the primary fluid, loosen or remove the clutch cable and loosen the primary chain adjuster. \\
 The engine below is a 98 XL1200S that has been upgraded to 1250 with a Buell XB crankshaft and respective engine sprocket. \\ The engine below is a 98 XL1200S that has been upgraded to 1250 with a Buell XB crankshaft and respective engine sprocket. \\
- 
  
 ====== Before removing the primary cover ====== ====== Before removing the primary cover ======
-Remove shift lever. \\+\\ 
 +===== Remove shift lever ===== 
 The bike below has forwards but if you have mid controls, they'​ll be behind the (2) 5/16" bolts on the bottom middle of the cover. \\ The bike below has forwards but if you have mid controls, they'​ll be behind the (2) 5/16" bolts on the bottom middle of the cover. \\
  
Line 20: Line 21:
  
 {{:​techtalk:​evo:​engmech:​removing_primary_cover_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_primary_cover_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\ {{:​techtalk:​evo:​engmech:​removing_primary_cover_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_primary_cover_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
 +
 +===== Remove the clutch release assembly =====
 +
 +Remove the derby cover and the clutch ramp assembly. \\
 +
 +{{:​techtalk:​evo:​priclutch:​adjusting_clutch_1_by_hippysmack.jpg?​direct&​300|}} \\
 +
 +{{:​techtalk:​evo:​priclutch:​adjusting_clutch_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ {{:​techtalk:​evo:​priclutch:​adjusting_clutch_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ {{:​techtalk:​evo:​priclutch:​adjusting_clutch_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ \\
 +
 +{{:​techtalk:​evo:​priclutch:​adjusting_clutch_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
 +
 +{{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
 +
 +===== Clutch cable =====
  
 The clutch cable is best removed from the cover. \\ The clutch cable is best removed from the cover. \\
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 {{:​techtalk:​evo:​engmech:​adjusting_-_removing_clutch_cable_12_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​adjusting_-_removing_clutch_cable_13_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\ {{:​techtalk:​evo:​engmech:​adjusting_-_removing_clutch_cable_12_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​adjusting_-_removing_clutch_cable_13_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
  
-Remove the derby cover and the clutch ramp assembly. \\ 
- 
-{{:​techtalk:​evo:​priclutch:​adjusting_clutch_1_by_hippysmack.jpg?​direct&​300|}} \\ 
- 
-{{:​techtalk:​evo:​priclutch:​adjusting_clutch_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ {{:​techtalk:​evo:​priclutch:​adjusting_clutch_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ {{:​techtalk:​evo:​priclutch:​adjusting_clutch_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ \\ 
- 
-{{:​techtalk:​evo:​priclutch:​adjusting_clutch_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\ 
- 
-{{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_4_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​priclutch:​removing_clutch_ramp_assembly_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\ 
- 
-===== Loosen the primary chain adjuster ===== 
-Loosening the primary chain adjuster takes the pressure off the primary chain from the cover. \\ 
-Hold the stud with a 1/4" Allen wrench and use a 7/8" open end wrench to loosen the tightening nut. \\ 
-Once the nut is loose, unscrew the stud until it bottoms out to loosen the chain adjuster. \ 
-This is easier done before removing the cover since the engine holds the assembly in place. \\ 
-If you don't loosen this before re-installing the cover, it will be more difficult to install the cover later. \\ 
- 
-{{:​techtalk:​evo:​engmech:​removing_primary_cover_5_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​engmech:​removing_primary_cover_6_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\ 
  
 ====== Loosen and remove the primary cover ====== ====== Loosen and remove the primary cover ======
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-====== ​Removing ​the stator ======+====== ​Remove ​the stator ======
  
 {{:​techtalk:​evo:​elec:​removing_the_stator_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​elec:​removing_the_stator_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​ {{:​techtalk:​evo:​elec:​removing_the_stator_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​evo:​elec:​removing_the_stator_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) ​