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EVO: Engine Mechanicals - Sub-04B

Rocker Box / Rocker Arm Inspection and Repair

Upper Rocker Box / Cover (All)

Pull the tops and look for little marks on the inside. 1)
There shouldn't be any outside of factory casting marks.
Rocker or pushrod contact will appear as marks that shouldn't be there.
If any are found, a little strategically located grinding cleans it right up.

Occasionally, 536 cams can cause the rocker arms to hit the rocker box tops (on the pushrod side).
This is rare, but it can happen.

Contact here should cause any damage, but it'll cause noise and leaks. 2)
A lot of rocker box top leaks have been traced to this.

Middle Rocker Box Spacer (86-03)

Lower Rocker Box / Cover (All)

Check for clearance issues between the valve spring / collar and the rocker box. 3)

When running big springs and cams, the additional lift can run the springs into the inside edge of the rocker.
In that case, the rockers should be clearance for the bigger springs.

This is more than just a nuisance noise. It will cause valve seat recession.
This means pulling the heads and changing seats, an expensive proposition.

That's one of the nice things about the 7mm valves with beehive springs in the late heads, it eliminates this problem.

Lower rocker damage from valve spring impact 4)

Valve spring clearance is a very common issue with high performance straight wound springs. 5)
Back before we went to beehive springs, this was a major headache for us.
People would lose valve seal and swear up and down they clearanced their rocker boxes adequately.
But later on, we'd get their rocker boxes and find spring/retainer gouge marks in them.
No matter what we did, we just couldn't get people to take it seriously.
If those springs hit the insides of the rocker boxes, you WILL get recessed valve seats, not maybe.
This issue went away when we migrated to beehives, thankfully.
It was a major motivating factor behind finding beehives that would work.
Of course, now we're moving beyond beehives to the next great thing.

Rocker Arms (All)


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