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techtalk:ih:engctl01a [2018/09/19 10:32]
hippysmack [Timing (71-78)]
techtalk:ih:engctl01a [2019/01/09 02:49]
ixl2relax ↷ Links adapted because of a move operation
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     * If you've got advance weights, they and the point cam can become sloppy.     * If you've got advance weights, they and the point cam can become sloppy.
     * So there'​s a lot that can contribute to the timing jumping around.     * So there'​s a lot that can contribute to the timing jumping around.
 +====== Contact Points ======
 +===== Single Contact Points - Manual Advance =====
 +**A single contact point circuit breaker is operated by a cam with a narrow lobe and a wide lobe**. ((1959-1964 Sportster 55 OHV FSM pg 5F-1))
 +  - The narrow lobe times the front cylinder.
 +  - The wide lobe times the rear cylinder.
 +  * A single ignition coil fires both spark plugs at the same time.
 +    * One cylinder on compression stroke, firing the combustion gas creating the power stroke.
 +    * The other cylinder through the exhaust stroke (wasted spark).
 +    * The non-firing plug will run at the same temperature as the firing plug as long as they'​re all the same heat range. ((rivethog of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1916320&​page=4))
 +      * If the firing plugs aren't building up carbon, the "​spares"​ shouldn'​t either. ​
 +      * A spark plug's running temperature/​heat range isn't correlated to being connected to the coil.
 +  * Timing is advanced or retarded by manually rotating the circuit breaker base in relation to the breaker cam.
 +
 +|{{:​techtalk:​ih:​engctl:​circuit_breaker_1_by_1957xler.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​circuit_breaker_2_by_1957xler.jpg?​direct&​300|}}|
 +|  Single Point Circuit Breaker on a 57 XL ((photos by 1957xler of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1844586)) ​ ||
 +
 +===== Single Contact Points - Auto Advance =====
 +**The single set of points are operated the same way as the manual advance (by a cam with a narrow lobe and a wide lobe) with the addition flyweights**. \\ (the spark timing cam is advanced automatically with engine speed) ((1959-1964 Sportster 55 OHV FSM pg 5F-1))
 +  - The narrow lobe times the front cylinder.
 +  - The wide lobe times the rear cylinder.
 +  * A single ignition coil fires both spark plugs at the same time.
 +    * One cylinder on compression stroke, firing the combustion gas creating the power stroke.
 +    * The other cylinder through the exhaust stroke.
 +  * Timing is advanced or retarded with an increase or decrease of engine speed by the action of the flyweights.
 +
 +
 +===== Dual Contact Points =====
 +**Two independent sets of points are operated by separate cam lobes** (each having it's own cam). ((1959-1964 Sportster 55 OHV FSM pg 5F-1))
 +  * Each breaker cam opens the points individually which fires to the alternate cylinders with every revolution of the crankshaft
 +  * Dual ignition coils (one for each spark plug) fire each cylinder independently.
 +  * Timing is advanced or retarded by the breaking of each set of points by the single lobe cam on the timer shaft.
 +===== Setting / Adjusting Point Gap =====
 +Point gap should be set before ignition timing adjustments. Incorrect point gap spacing will affect timing. ((57-69 HD Sportster FSM pg 5F-2)) \\
 +
 +**Single Contact Point Circuit Breaker**. ((57-69 HD Sportster FSM pg 5F-2)) \\
 +Point gap spacing should be exactly .020" (measured with a feeler gauge) when the fiber cam follower is on the highest point of the cam. \\
 +
 +  * Loosen the points lock down screw and use the eccentric adjusting screw to move the point gap to the correct setting.
 +  * Tighten the lock down screw and re-check the gap, repeat if it moved.
 +
 +**Dual Contact Point Circuit Breaker**. ((57-69 HD Sportster FSM pg 5F-2)) \\
 +Point gap spacing should be exactly .022" (measured with a feeler gauge) when the fiber cam follower is on the highest point of the cam. \\
 +Check ignition timing whenever dual points are adjusted. \\
 +Any change in the rear point gap affects timing. ​
 +
 +  * Front (marked with an "​F"​) and rear points are adjusted separately.
 +  * Loosen the front lock down screw and use the eccentric adjusting screw to move the point gap to the correct setting.
 +  * Tighten the lock down screw and re-check the gap, repeat if it moved.
 +  * Then repeat the procedure for the rear points.
 +  * Both point gaps should have the same gap spacing.
 +
 +===== Setting /Adjusting Ignition Timing =====
 +==== Manual Advance Single Point Circuit Breaker ====
 +==== Auto Advance Single Point Circuit Breaker ====
 +==== Manual Advance Dual Point Circuit Breaker ====
 ====== Internal Circuit Breaker (71-78) ====== ====== Internal Circuit Breaker (71-78) ======
 ===== Roll Pin ===== ===== Roll Pin =====
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 |{{:​techtalk:​ih:​engctl:​crank_tdc_and_cam_notch_by_ixl2relax.jpg?​direct&​300|}} |{{:​techtalk:​ih:​engctl:​crank_tdc_and_cam_notch_by_ixl2relax.jpg?​direct&​300|}}
  
-====== Timing (57-69) ====== + 
-====== Timing (70) ====== +====== ​Ignition ​Timing ======
-====== Timing ​(71-78) ​======+
  
 ===== Setting Ignition Timing with a Cigarette Paper ===== ===== Setting Ignition Timing with a Cigarette Paper =====
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 ==== Timing Adjustment ==== ==== Timing Adjustment ====
  
-  * First, set the front cylinder on the compression stroke. \\ You [[techtalk:​ref:​trouble05#​find_tdc_compression_using_the_rocker_arms_as_a_visual|can watch for both front push rods to become bottomed out]] ((doodah man of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2071019&​highlight=circuit+breaker)) (collapse the push rod tubes to see the push rod action) \\ See also [[techtalk:​ref:​trouble05#​find_compression_using_the_finger_method|Using the finger method to find the compression stroke]] and [[techtalk:​ref:​trouble05#​find_compression_using_a_tdc_whistle|Using a TDC Whistle to find the compression stroke]].+  * First, set the front cylinder on the compression stroke. \\ You [[techtalk:​ref:​svcproc22#​find_tdc_compression_using_the_rocker_arms_as_a_visual|can watch for both front push rods to become bottomed out]] ((doodah man of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2071019&​highlight=circuit+breaker)) (collapse the push rod tubes to see the push rod action) \\ See also [[techtalk:​ref:​svcproc22#​find_compression_using_the_finger_method|Using the finger method to find the compression stroke]] and [[techtalk:​ref:​svcproc22#​find_compression_using_a_tdc_whistle|Using a TDC Whistle to find the compression stroke]].
   * Next, remove timing hole plug from the left crankcase. \\ Put the front cylinder advance timing mark in the center of the hole while still on the compression stroke.   * Next, remove timing hole plug from the left crankcase. \\ Put the front cylinder advance timing mark in the center of the hole while still on the compression stroke.
   * This sets the front piston at 40° before Top Dead Center (TDC) on the compression stroke. \\ (where the spark occurs when the engine is revving at high revs, with the auto advance unit at full advance). ​   * This sets the front piston at 40° before Top Dead Center (TDC) on the compression stroke. \\ (where the spark occurs when the engine is revving at high revs, with the auto advance unit at full advance). ​
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     * If point gap exceeds .004" between them, the cam lobe is running eccentric and it should be corrected.     * If point gap exceeds .004" between them, the cam lobe is running eccentric and it should be corrected.
     * Loosen the center bolt and reposition the advance weight assembly toward the widest point gap to equalize the gap. ((70-78 HD Sportster FSM pg 5-35))     * Loosen the center bolt and reposition the advance weight assembly toward the widest point gap to equalize the gap. ((70-78 HD Sportster FSM pg 5-35))
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- 
-====== Contact Points ====== 
-===== Single Contact Points - Manual Advance ===== 
-**A single contact point circuit breaker is operated by a cam with a narrow lobe and a wide lobe**. ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) 
-  - The narrow lobe times the front cylinder. 
-  - The wide lobe times the rear cylinder. 
-  * A single ignition coil fires both spark plugs at the same time. 
-    * One cylinder on compression stroke, firing the combustion gas creating the power stroke. 
-    * The other cylinder through the exhaust stroke. 
-  * Timing is advanced or retarded by manually rotating the circuit breaker base in relation to the breaker cam. 
- 
-|{{:​techtalk:​ih:​engctl:​circuit_breaker_1_by_1957xler.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engctl:​circuit_breaker_2_by_1957xler.jpg?​direct&​300|}}| 
-|  Single Point Circuit Breaker on a 57 XL ((photos by 1957xler of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1844586)) ​ || 
-===== Single Contact Points - Auto Advance ===== 
-**The single set of points are operated the same way as the manual advance (by a cam with a narrow lobe and a wide lobe) with the addition flyweights**. \\ (the spark timing cam is advanced automatically with engine speed) ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) 
-  - The narrow lobe times the front cylinder. 
-  - The wide lobe times the rear cylinder. 
-  * A single ignition coil fires both spark plugs at the same time. 
-    * One cylinder on compression stroke, firing the combustion gas creating the power stroke. 
-    * The other cylinder through the exhaust stroke. 
-  * Timing is advanced or retarded with an increase or decrease of engine speed by the action of the flyweights. 
- 
- 
-===== Dual Contact Points ===== 
-**Two independent sets of points are operated by separate cam lobes** (each having it's own cam). ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) 
-  * Each breaker cam opens the points individually which fires to the alternate cylinders with every revolution of the crankshaft 
-  * Dual ignition coils (one for each spark plug) fire each cylinder independently. 
-  * Timing is advanced or retarded by the breaking of each set of points by the single lobe cam on the timer shaft. 
  
 ====== Auto Advance / Breaker Weight Springs ====== ====== Auto Advance / Breaker Weight Springs ======