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techtalk:ih:engctl01a [2018/09/19 10:32] hippysmack [Timing (71-78)] |
techtalk:ih:engctl01a [2019/01/09 02:49] ixl2relax ↷ Links adapted because of a move operation |
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* If you've got advance weights, they and the point cam can become sloppy. | * If you've got advance weights, they and the point cam can become sloppy. | ||
* So there's a lot that can contribute to the timing jumping around. | * So there's a lot that can contribute to the timing jumping around. | ||
+ | ====== Contact Points ====== | ||
+ | ===== Single Contact Points - Manual Advance ===== | ||
+ | **A single contact point circuit breaker is operated by a cam with a narrow lobe and a wide lobe**. ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) | ||
+ | - The narrow lobe times the front cylinder. | ||
+ | - The wide lobe times the rear cylinder. | ||
+ | * A single ignition coil fires both spark plugs at the same time. | ||
+ | * One cylinder on compression stroke, firing the combustion gas creating the power stroke. | ||
+ | * The other cylinder through the exhaust stroke (wasted spark). | ||
+ | * The non-firing plug will run at the same temperature as the firing plug as long as they're all the same heat range. ((rivethog of the XLFORUM http://xlforum.net/forums/showthread.php?t=1916320&page=4)) | ||
+ | * If the firing plugs aren't building up carbon, the "spares" shouldn't either. | ||
+ | * A spark plug's running temperature/heat range isn't correlated to being connected to the coil. | ||
+ | * Timing is advanced or retarded by manually rotating the circuit breaker base in relation to the breaker cam. | ||
+ | |||
+ | |{{:techtalk:ih:engctl:circuit_breaker_1_by_1957xler.jpg?direct&300|}}|{{:techtalk:ih:engctl:circuit_breaker_2_by_1957xler.jpg?direct&300|}}| | ||
+ | | Single Point Circuit Breaker on a 57 XL ((photos by 1957xler of the XLFORUM http://xlforum.net/forums/showthread.php?t=1844586)) || | ||
+ | |||
+ | ===== Single Contact Points - Auto Advance ===== | ||
+ | **The single set of points are operated the same way as the manual advance (by a cam with a narrow lobe and a wide lobe) with the addition flyweights**. \\ (the spark timing cam is advanced automatically with engine speed) ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) | ||
+ | - The narrow lobe times the front cylinder. | ||
+ | - The wide lobe times the rear cylinder. | ||
+ | * A single ignition coil fires both spark plugs at the same time. | ||
+ | * One cylinder on compression stroke, firing the combustion gas creating the power stroke. | ||
+ | * The other cylinder through the exhaust stroke. | ||
+ | * Timing is advanced or retarded with an increase or decrease of engine speed by the action of the flyweights. | ||
+ | |||
+ | |||
+ | ===== Dual Contact Points ===== | ||
+ | **Two independent sets of points are operated by separate cam lobes** (each having it's own cam). ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) | ||
+ | * Each breaker cam opens the points individually which fires to the alternate cylinders with every revolution of the crankshaft | ||
+ | * Dual ignition coils (one for each spark plug) fire each cylinder independently. | ||
+ | * Timing is advanced or retarded by the breaking of each set of points by the single lobe cam on the timer shaft. | ||
+ | ===== Setting / Adjusting Point Gap ===== | ||
+ | Point gap should be set before ignition timing adjustments. Incorrect point gap spacing will affect timing. ((57-69 HD Sportster FSM pg 5F-2)) \\ | ||
+ | |||
+ | **Single Contact Point Circuit Breaker**. ((57-69 HD Sportster FSM pg 5F-2)) \\ | ||
+ | Point gap spacing should be exactly .020" (measured with a feeler gauge) when the fiber cam follower is on the highest point of the cam. \\ | ||
+ | |||
+ | * Loosen the points lock down screw and use the eccentric adjusting screw to move the point gap to the correct setting. | ||
+ | * Tighten the lock down screw and re-check the gap, repeat if it moved. | ||
+ | |||
+ | **Dual Contact Point Circuit Breaker**. ((57-69 HD Sportster FSM pg 5F-2)) \\ | ||
+ | Point gap spacing should be exactly .022" (measured with a feeler gauge) when the fiber cam follower is on the highest point of the cam. \\ | ||
+ | Check ignition timing whenever dual points are adjusted. \\ | ||
+ | Any change in the rear point gap affects timing. | ||
+ | |||
+ | * Front (marked with an "F") and rear points are adjusted separately. | ||
+ | * Loosen the front lock down screw and use the eccentric adjusting screw to move the point gap to the correct setting. | ||
+ | * Tighten the lock down screw and re-check the gap, repeat if it moved. | ||
+ | * Then repeat the procedure for the rear points. | ||
+ | * Both point gaps should have the same gap spacing. | ||
+ | |||
+ | ===== Setting /Adjusting Ignition Timing ===== | ||
+ | ==== Manual Advance Single Point Circuit Breaker ==== | ||
+ | ==== Auto Advance Single Point Circuit Breaker ==== | ||
+ | ==== Manual Advance Dual Point Circuit Breaker ==== | ||
====== Internal Circuit Breaker (71-78) ====== | ====== Internal Circuit Breaker (71-78) ====== | ||
===== Roll Pin ===== | ===== Roll Pin ===== | ||
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|{{:techtalk:ih:engctl:crank_tdc_and_cam_notch_by_ixl2relax.jpg?direct&300|}} | |{{:techtalk:ih:engctl:crank_tdc_and_cam_notch_by_ixl2relax.jpg?direct&300|}} | ||
- | ====== Timing (57-69) ====== | + | |
- | ====== Timing (70) ====== | + | ====== Ignition Timing ====== |
- | ====== Timing (71-78) ====== | + | |
===== Setting Ignition Timing with a Cigarette Paper ===== | ===== Setting Ignition Timing with a Cigarette Paper ===== | ||
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==== Timing Adjustment ==== | ==== Timing Adjustment ==== | ||
- | * First, set the front cylinder on the compression stroke. \\ You [[techtalk:ref:trouble05#find_tdc_compression_using_the_rocker_arms_as_a_visual|can watch for both front push rods to become bottomed out]] ((doodah man of the XLFORUM http://xlforum.net/forums/showthread.php?t=2071019&highlight=circuit+breaker)) (collapse the push rod tubes to see the push rod action) \\ See also [[techtalk:ref:trouble05#find_compression_using_the_finger_method|Using the finger method to find the compression stroke]] and [[techtalk:ref:trouble05#find_compression_using_a_tdc_whistle|Using a TDC Whistle to find the compression stroke]]. | + | * First, set the front cylinder on the compression stroke. \\ You [[techtalk:ref:svcproc22#find_tdc_compression_using_the_rocker_arms_as_a_visual|can watch for both front push rods to become bottomed out]] ((doodah man of the XLFORUM http://xlforum.net/forums/showthread.php?t=2071019&highlight=circuit+breaker)) (collapse the push rod tubes to see the push rod action) \\ See also [[techtalk:ref:svcproc22#find_compression_using_the_finger_method|Using the finger method to find the compression stroke]] and [[techtalk:ref:svcproc22#find_compression_using_a_tdc_whistle|Using a TDC Whistle to find the compression stroke]]. |
* Next, remove timing hole plug from the left crankcase. \\ Put the front cylinder advance timing mark in the center of the hole while still on the compression stroke. | * Next, remove timing hole plug from the left crankcase. \\ Put the front cylinder advance timing mark in the center of the hole while still on the compression stroke. | ||
* This sets the front piston at 40° before Top Dead Center (TDC) on the compression stroke. \\ (where the spark occurs when the engine is revving at high revs, with the auto advance unit at full advance). | * This sets the front piston at 40° before Top Dead Center (TDC) on the compression stroke. \\ (where the spark occurs when the engine is revving at high revs, with the auto advance unit at full advance). | ||
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* If point gap exceeds .004" between them, the cam lobe is running eccentric and it should be corrected. | * If point gap exceeds .004" between them, the cam lobe is running eccentric and it should be corrected. | ||
* Loosen the center bolt and reposition the advance weight assembly toward the widest point gap to equalize the gap. ((70-78 HD Sportster FSM pg 5-35)) | * Loosen the center bolt and reposition the advance weight assembly toward the widest point gap to equalize the gap. ((70-78 HD Sportster FSM pg 5-35)) | ||
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- | ====== Contact Points ====== | ||
- | ===== Single Contact Points - Manual Advance ===== | ||
- | **A single contact point circuit breaker is operated by a cam with a narrow lobe and a wide lobe**. ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) | ||
- | - The narrow lobe times the front cylinder. | ||
- | - The wide lobe times the rear cylinder. | ||
- | * A single ignition coil fires both spark plugs at the same time. | ||
- | * One cylinder on compression stroke, firing the combustion gas creating the power stroke. | ||
- | * The other cylinder through the exhaust stroke. | ||
- | * Timing is advanced or retarded by manually rotating the circuit breaker base in relation to the breaker cam. | ||
- | |||
- | |{{:techtalk:ih:engctl:circuit_breaker_1_by_1957xler.jpg?direct&300|}}|{{:techtalk:ih:engctl:circuit_breaker_2_by_1957xler.jpg?direct&300|}}| | ||
- | | Single Point Circuit Breaker on a 57 XL ((photos by 1957xler of the XLFORUM http://xlforum.net/forums/showthread.php?t=1844586)) || | ||
- | ===== Single Contact Points - Auto Advance ===== | ||
- | **The single set of points are operated the same way as the manual advance (by a cam with a narrow lobe and a wide lobe) with the addition flyweights**. \\ (the spark timing cam is advanced automatically with engine speed) ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) | ||
- | - The narrow lobe times the front cylinder. | ||
- | - The wide lobe times the rear cylinder. | ||
- | * A single ignition coil fires both spark plugs at the same time. | ||
- | * One cylinder on compression stroke, firing the combustion gas creating the power stroke. | ||
- | * The other cylinder through the exhaust stroke. | ||
- | * Timing is advanced or retarded with an increase or decrease of engine speed by the action of the flyweights. | ||
- | |||
- | |||
- | ===== Dual Contact Points ===== | ||
- | **Two independent sets of points are operated by separate cam lobes** (each having it's own cam). ((1959-1964 Sportster 55 OHV FSM pg 5F-1)) | ||
- | * Each breaker cam opens the points individually which fires to the alternate cylinders with every revolution of the crankshaft | ||
- | * Dual ignition coils (one for each spark plug) fire each cylinder independently. | ||
- | * Timing is advanced or retarded by the breaking of each set of points by the single lobe cam on the timer shaft. | ||
====== Auto Advance / Breaker Weight Springs ====== | ====== Auto Advance / Breaker Weight Springs ====== |