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techtalk:ih:engmech07 [2022/04/03 22:18]
hippysmack [Oil Deflector / Separator Bushing Assembly (1957-1962)]
techtalk:ih:engmech07 [2022/04/08 21:09]
hippysmack [1979-E1982 Breather Valve]
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     * Slot in pump gear: .625"     * Slot in pump gear: .625"
     * 90° of vacuum from 90° (ABDC) to front (TDC).     * 90° of vacuum from 90° (ABDC) to front (TDC).
-===== Oil Deflector / Separator Bushing Assembly (1957-1962) =====+===== Oil Deflector / Separator Bushing Assembly (1952-1962) =====
 AKA, (spring loaded top hat) \\ AKA, (spring loaded top hat) \\
  
-Oil deflector bushing ​(25265-52) ​consists of 2 pieces with the second being a brass oil seal insert "top hat" ​(25270-52). \\+1952-1962 K Models and Sportsters used a drive gear on the generator with an integral oil slinger (daisy wheel) on the end. \\ 
 +Oil gets slung back into the gearcase and air is sent thru the oil deflector bushing and out the cover by way of the breather tube. \\ 
 +See more on the generator gear at the bottom of this page. \\ 
 +  
 +The oil deflector bushing consists of 2 pieces with the second being a brass oil seal insert "top hat". \\
 A spring (25287-37) sits under the top hat in the bushing bore. \\ A spring (25287-37) sits under the top hat in the bushing bore. \\
 The assembly is pressed into the front of the cover with the brass being spring loaded against the generator "daisy cutter"​ gear. \\ The assembly is pressed into the front of the cover with the brass being spring loaded against the generator "daisy cutter"​ gear. \\
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   * More importantly,​ they key the brass to the steel to prevent the brass from rotating with the generator gear. \\ The brass is unable to rotate by the tangs keying into the slots.   * More importantly,​ they key the brass to the steel to prevent the brass from rotating with the generator gear. \\ The brass is unable to rotate by the tangs keying into the slots.
  
-From 1952-1963, the bushing/oil seal assembly was sold as an assembly ​with both pieces being sold under part# (25265-52). \\+From 1952-1963, the bushing/oil seal assembly was sold as a unit with both pieces being sold under part# (25265-52). \\
 In 1964, the bushing was still sold under part# (25265-52) and the oil seal "top hat" was sold separately under part# (25270-52). \\ In 1964, the bushing was still sold under part# (25265-52) and the oil seal "top hat" was sold separately under part# (25270-52). \\
  
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 The spring should have free action and be fully extended in the gearcase cover. \\ The spring should have free action and be fully extended in the gearcase cover. \\
  
-{{:​techtalk:​ih:​engmech:​1952-1962_k_model-sportster_breather_oil_separator_bushing_assembly_25265-52_by_jrsvintageharley1990.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] ​ )) {{:​techtalk:​ih:​engmech:​breather_bushing_pic3_by_62_ironhead.jpg?​direct&​300|}} ((photo by 62 Ironhead ​of the XLFORUM http://xlforum.net/forums/showthread.php?t=1861965)) {{:​techtalk:​ih:​engmech:​breather_bushing_pic5_by_62_ironhead.jpg?​direct&300|}} ((photo by 62 Ironhead of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1861965)) \\+{{:​techtalk:​ih:​engmech:​1952-1962_k_model-sportster_breather_oil_separator_bushing_assembly_25265-52_by_jrsvintageharley1990.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] ​ )) {{:​techtalk:​ih:​engmech:​1952-1962_k_model-sportster_oil_deflector_bushing_installed_by_panknuckpartsandtreasures.jpg?​direct&​300|}} ((photos courtesy ​of Ebay seller, panknuckpartsandtreasures. [[https://www.ebay.com/sch/panknuckpartsandtreasures/​m.html?_nkw=&_armrs=1&​_ipg=&​_from=|Link to Ebay Store]] ​)) \\
  
 +===== Oil Separator Deflector (1963-1978) =====
 +
 +{{:​techtalk:​ih:​engmech:​1963-1978_sportster_cam_cover_oil_deflector_25265-63_by_jrsvintageharley1990.jpg?​direct&​300|}} ((photos courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] ​ )) \\
 ====== One Way Breather Valve (77-85) ====== ====== One Way Breather Valve (77-85) ======
 The one way breather style system is more like a car PCV system. ((mrmom9r of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1204854&​page=4)) Unlike an auto PCV, a Sportster has a faster acting type one way valve. \\  The one way breather style system is more like a car PCV system. ((mrmom9r of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1204854&​page=4)) Unlike an auto PCV, a Sportster has a faster acting type one way valve. \\ 
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     * The breather valve is a simple reed valve with a flap made of spring steel over a hole. \\ Unless it's visibly damaged, there'​s no reason to mess with it. ((BigMek of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5843330)) \\ If it stops up, you can try and spray some WD-40 in the hole to clear it.     * The breather valve is a simple reed valve with a flap made of spring steel over a hole. \\ Unless it's visibly damaged, there'​s no reason to mess with it. ((BigMek of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5843330)) \\ If it stops up, you can try and spray some WD-40 in the hole to clear it.
   * **Removal**:​   * **Removal**:​
-    * The reed cam be removed with a standard bushing / bearing puller ​ with a 5/8".+    * The reed can be removed with a standard bushing / bearing puller ​ with a 5/8".
   * **Replacement options / mods**:   * **Replacement options / mods**:
     * In L1982, a new style crankcase breather valve was used in production. \\ The breather valve kit (26909-79A),​ which is functionally more durable and quieter than the early style reed valve, will fit 1979-E82 models. \\ The late style breather valve incorporates a rubber umbrella valve attached to the base plate along with a larger diameter oil slinger washer. \\ The oil slinger washer is bigger (1-3/​4"​ OD). \\ These parts, used together, will replace the early style reed valve assembly and smaller diameter oil separator washer. \\     * In L1982, a new style crankcase breather valve was used in production. \\ The breather valve kit (26909-79A),​ which is functionally more durable and quieter than the early style reed valve, will fit 1979-E82 models. \\ The late style breather valve incorporates a rubber umbrella valve attached to the base plate along with a larger diameter oil slinger washer. \\ The oil slinger washer is bigger (1-3/​4"​ OD). \\ These parts, used together, will replace the early style reed valve assembly and smaller diameter oil separator washer. \\
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     * [[techtalk:​ref:​engmech05i#​refengine_mechanicals_-_sub-05i|Click here]] to see the page on Adding a Secondary Vent Hose at the 6:00 Position. \\ This mod has been done with agreeable results to improve breathing.     * [[techtalk:​ref:​engmech05i#​refengine_mechanicals_-_sub-05i|Click here]] to see the page on Adding a Secondary Vent Hose at the 6:00 Position. \\ This mod has been done with agreeable results to improve breathing.
  
-Here's the reed valve and the back side. \\ +Here's the reed valve as installed. \\ 
-{{:​techtalk:​ih:​engmech:​79_breather_valve_by_tobybott.jpg?​direct&​350|}} ((photo by tobybott of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=982127&​highlight=breather#​post982127)) {{:​techtalk:​ih:​engmech:​reed_valve_by_lodkolv.jpg?​direct&​300|}} ((photo ​by lodkolv ​of the XLFORUM http://xlforum.net/forums/showthread.php?t=113861&highlight=breather&​page=2)) \\+{{:​techtalk:​ih:​engmech:​79_breather_valve_by_tobybott.jpg?​direct&​350|}} ((photo by tobybott of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=982127&​highlight=breather#​post982127)) ​\\ 
 + 
 +Here is the reed valve assembly ​ front and back side. \\ 
 +{{:​techtalk:​ih:​engmech:​1979-e1982_sportster_reed_type_breather_valve_26909-79_by_bikersnos_pic2.jpg?​direct&​300|}} ((photo ​courtesy ​of BIKERSNOS.com. [[https://www.ebay.com/str/bikersnos?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))  
 +{{:​techtalk:​ih:​engmech:​1979-e1982_sportster_reed_type_breather_valve_26909-79_by_bikersnos_pic1.jpg?​direct&300|}} ((photo courtesy of BIKERSNOS.com. [[https://​www.ebay.com/​str/​bikersnos?​_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ​)) \\ 
 +\\ 
 + 
 +=== L1982 Upgrade ===
  
 (Left) - E82 cover with the breather removed showing compartment below. ((photo by wlkilmer of the XLFORUM)) \\ (Left) - E82 cover with the breather removed showing compartment below. ((photo by wlkilmer of the XLFORUM)) \\