Table of Contents

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2002 Sportster

Other than the introduction of a new Sportster model, the 2002 line up remained basically unchanged.

In 2002 Harley-Davidson introduced the new XL 883R which is modeled after the 1970 XR-750. Unlike all other 2002 Sportster models, it came with a 2 in 1 exhaust. It was also the only 2002 883 model with dual front disc brakes.

Vehicle Identification Number (VIN)

Example: 1HD1CJM162K201624 appears on steering head. Abbreviated VIN appears on engine crankcase - CJM2201624


Motorcycle Origin
Manufacturer/ Make
Motorcycle Displacement Type
Model Designation
Engine Size
Introduction Date / Special Models
VIN Check Digit
Model Year
Assembly Plant
Serial Number
Made in USA Harley Davidson 1 = 901 cc & up
4 = 351-900 cc 		CA = XLH 883
CE = XLH 883 Hugger
CJ = XL 883C Custom
CK = XL 883R
CA = XL1200
CG = XL 1200C Custom
CH = XL1200S Sport 		M = 883 CC ENGINE
P = 1200 CC ENGINE 		1 = Regular
2 = Mid Year Intro Date
3 = California Models 		Can be
0 - 9 or X 		2 = 2002 K = Kansas City, MO
1 HD 1 CJ M 1 6 2 K 201624

Engine, Drivetrain, Performance

1200

Engine

  • Air Cooled, Over Head Valve, V-twin, Evolution®
  • Bore: 3.4978 in / 88.844 mm
  • Stroke:
  • Displacement: 73.4 cubic in. / 1202 cc
  • Compression Ratio:
  • Fuel System: Carburetor - 40 mm constant velocity with enrichener and accelerator pump

Drivetrain

  • Primary Drive: Chain,
  • Gear Ratios (overall)
    • 1st:
    • 2nd
    • 3rd:
    • 4th:
    • 5th:

Performance

  • Engine Torque Testing Method:
  • Engine Torque:
  • Engine Torque (rpm):
  • Lean Angle, Right (deg.):
  • Lean Angle, Left (deg.):
  • Fuel Economy, Combined City/Highway:

883

Engine

  • Air Cooled, Over Head Valve, V-twin, Evolution®
  • Bore: 3.0048 in. / 76.213 mm
  • Stroke: 3.812 in / 96.8 mm
  • Displacement: 53.9 cubic in. / 883 cc
  • Compression Ratio:9.0:1
  • Fuel System: Carburetor - 40 mm constant velocity with enrichener and accelerator pump
  • Ignition: Inductive, battery-powered,V Fire III electronic breakerless with solid-state dual stage advance1)
  • Lubrication System Dry sump, gear drive pump with full flow spin-on disposable oil filter2)

Drivetrain

  • Primary Drive: Triple-row chain
  • Primary Drive Front Gear: 35 tooth
  • Primary Drive Rear Gear: 56 tooth
  • Transmission Gear Ratio: 1.60:1
  • Clutch Multi-plate with diaphragm spring in oil bath
  • Five-speed,constant mesh
  • Clutch Gear Ratios (overall)
    • 1st: 9.717
    • 2nd: 6.690
    • 3rd: 5.180
    • 4th: 4.267
    • 5th: 3.615
  • Final Drive: Gates aramid fiber reinforced Poly Chain belt;
  • Final Drive Front Gear: 27 tooth
  • Final Drive Rear Gear: 61-tooth
  • Final Drive Ratio: 2.259:1

Performance

  • Engine Torque Testing Method:
  • Engine Torque:
  • Engine Torque (rpm):
  • Lean Angle, Right (deg.):
  • Lean Angle, Left (deg.):
  • Fuel Economy, Combined City/Highway:

All Models

  • Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg
  • Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg
  • Gross Axel Wwight Rating - Rear (GAWR-REAR) 595 lbs / 270 kg
  • Fuel Tank Capacity: 3.3 gal / 12.5 l
  • Fuel Reserve Capacity: .5 gal / 1.89 l
  • Oil tank Capacity: 3 qt / 2.84 l
  • Transmission Capacity 32 oz / 946 ml
  • Front Fork (per side)
    • Wet: 9 oz / 266 ml
    • Dry: 10.2 oz / 302 ml
  • Brake Disc Diameter (Front and Rear): 11.5 in / 262 mm
  • Brake Disc Minimum Thickness
    • Front: 0.200 in / 5.08 mm
    • Rear: 0.230 in / 5.84 mm
  • Max Disc Runout (Front and Rear): 0.008 in / 0.20 mm

Models

XLH883

  • Vivid Black: $5,695 3)
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Styling

  • Seat: Solo
  • Foot Controls: Mid-mount
  • Engine Trim: Polished
  • Exhaust System: Staggered shorty duals
  • Front Fender: Sport-style
  • Handlebars: Low-rise stainless steel

Dimensions

  • Length: 88.1 in / 223.8 cm
  • Width: 33 in / 83.8 cm
  • Height: 47.5 in / 120.7 cm
  • Ground Clearance: 6.70 in / 17 cm
  • Rake (steering head) (deg): 30.14)
  • Trail: .7 in. / 11.93 cm 5)
  • Wheelbase:60 in / 152.4 cm
  • Tires, Front: 100/90-19
  • Tires, Rear: 130/90HB16
  • Weight, As Shipped: 488 lb / 222 kg

XLH883 Hugger

  • Vivid Black: $5,695
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Styling

  • Seat: Solo
  • Foot Controls: Mid-mount
  • Engine Trim: Polished
  • Exhaust System: Staggered shorty duals
  • Front Fender: Sport-style
  • Handlebars: Low-rise stainless steel

Dimensions

  • Length:
  • Seat Height, Laden:
  • Seat Height, Unladen:
  • Ground Clearance:
  • Rake (steering head) (deg):
  • Trail:
  • Wheelbase:
  • Tires, Front:
  • Tires, Rear:
  • Fuel Capacity:
  • Oil Capacity(with filter):
  • Weight, As Shipped:
  • Weight, In Running Order:

XL 883C Custom

  • Vivid Black:
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Dimensions

  • Length:
  • Seat Height, Laden:
  • Seat Height, Unladen:
  • Ground Clearance:
  • Rake (steering head) (deg):
  • Trail:
  • Wheelbase:
  • Tires, Front:
  • Tires, Rear:
  • Fuel Capacity:
  • Oil Capacity(with filter):
  • Weight, As Shipped:
  • Weight, In Running Order:
2002 Sportster XL 883C Custom

XL 883R

  • Vivid Black:
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Dimensions

  • Length:
  • Seat Height, Laden:
  • Seat Height, Unladen:
  • Ground Clearance:
  • Rake (steering head) (deg):
  • Trail:
  • Wheelbase:
  • Tires, Front:
  • Tires, Rear:
  • Fuel Capacity:
  • Oil Capacity(with filter):
  • Weight, As Shipped:
  • Weight, In Running Order:

XLH 1200

  • Vivid Black:
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Dimensions

  • Length:
  • Seat Height, Laden:
  • Seat Height, Unladen:
  • Ground Clearance:
  • Rake (steering head) (deg):
  • Trail:
  • Wheelbase:
  • Tires, Front:
  • Tires, Rear:
  • Fuel Capacity:
  • Oil Capacity(with filter):
  • Weight, As Shipped:
  • Weight, In Running Order:

XL 1200C Custom

  • Vivid Black:
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Dimensions

  • Length:
  • Seat Height, Laden:
  • Seat Height, Unladen:
  • Ground Clearance:
  • Rake (steering head) (deg):
  • Trail:
  • Wheelbase:
  • Tires, Front:
  • Tires, Rear:
  • Fuel Capacity:
  • Oil Capacity(with filter):
  • Weight, As Shipped:
  • Weight, In Running Order:

XL 1200S Sport

  • Vivid Black:
  • Color Option:
  • Two Tone Option:
  • Security Option:
  • California Emissions:
  • Freight:

Dimensions

  • Length:
  • Seat Height, Laden:
  • Seat Height, Unladen:
  • Ground Clearance:
  • Rake (steering head) (deg):
  • Trail:
  • Wheelbase:
  • Tires, Front:
  • Tires, Rear:
  • Fuel Capacity:
  • Oil Capacity(with filter):
  • Weight, As Shipped:
  • Weight, In Running Order:

Colors

  • Vivid Black
  • Luxury Rich Red Pearl
  • Luxury Blue Pearl

Wheel Options

Back to Sportster History Index


1) , 2)
http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883Hugger.htm
3) , 4) , 5)
http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883.htm
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Trace: • 1984 Sportster • 1958 Sportster • 1978 Sportster • 1991 Sportster • 1966 Sportster • 1960 Sportster • 1998 Sportster • 1985 Sportster • 1982 Sportster • 2002 Sportster