EVO: Electrical System - Sub-02M

Pics and Information on stock EVO Battery Trays and Parts

YearModelBattery TrayNotes
1983-1993All66191-83
1994-1996All66194-94
1997All66194-94A
1998-2003All (except 883R)66194-98
2002-2003883R62951-02 (black)
2004-2006All66194-04
66194-04B (2006)
2007-2009All66194-04C
2010-2013All66194-04D
2014-2016All66000031

1983-1993 Battery Tray / Parts

Battery tray part# (66191-83).
This style battery tray looks identical to the 82 tray. However, the MoCo added a flange on the front side extending below the bottom and welded a 1/2“ steel nipple to it as an oil tank drain plug.
The 82 and prior oil tanks have a removeable threaded drain plug to drain the tank.
83-up oil tanks have an extra (1/2”) hose nipple on them to drain the tank instead that gets plugged off by the nipple under the battery tray.
The hose runs across the bike from the tank under the battery tray, bends and terminates on the welded plug.

The tray mounts to the frame from the bracket underneath with (1) rubber mount stud (62563-65).
83-90 battery trays mount to the oil tank with (2) 5/16“ x 24 x 5/8” hex head bolts with 1/16“ thick washers.
91-93 battery trays mount to the oil tank with (2) 5/16” x 24 x 3/4“ hex head bolts with 1/16” thick washers.
The chrome battery strap (66476-73A) hooks to bottom left side of the tray, loops over the cover and bolts to the right side of the tray using a 1/4“ x 20 nut and washer.

1982-1985 XL, XLS had a chrome battery cover (66367-73).
1983-1985 XLX had a black battery cover (66359-80).
1986-1993 XL883 had a black battery cover (66359-80).
1986-1987 XL1100 had a chrome battery cover (66367-73).
1988-1993 XL1200 had a chrome battery cover (66367-73).
There are (2) pads (66352-65) under the cover to protect the terminals.

1) 2)

3) 4) 5)

1994-1996 Battery Tray / Parts

Battery tray part# (66194-94).
The pad (66103-74A) that sits under the battery is available as James Gasket# (JGI-66103-74-A).

6) 7) 8)

9) 10) 11)

1997 Battery Tray / Parts

Battery tray part# (66194-94A).
In 97, the MoCo added 2 rubber bumpers (60429) to the back of the tray along with a beefier rubber pad (66214-97) for the battery to sit on.
The pad slips into the corner holes to protect the battery wires from getting cut by the tray.

12) 13) 14)

15) 16) 17)

1998-2003 Battery Tray / Parts

Battery tray part# (66194-98).
The bank angle sensor (32495-98) attaches to the right side of the tray with one #10-24 x 3/4” flange hex head self tapping screw.

18) 19) 20)

21) 22) 23)


1) , 2) , 3) , 4) , 5)
photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/
6) , 7) , 9) , 10) , 11) , 20)
photo by Ebay seller, americanbikestrippers, Ebay store link
8)
photo by Ebay seller, americanbikestrippers, Ebay store link and Auction link on date of posting
12) , 13) , 14) , 15) , 16) , 17) , 18) , 19) , 21) , 22) , 23)
photo by Ebay seller, rileysusedmotorcycleparts, store: Ebay store link:
This website uses cookies. By using the website, you agree with storing cookies on your computer. Also you acknowledge that you have read and understand our Privacy Policy. If you do not agree leave the website.More information about cookies