Table of Contents
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Factory Instruction Sheets
Page under construction:
Below are listings of instruction sheets from the MoCo.
Most instruction sheets come in the package along with Parts and Accessories you'd buy from them.
Many are also available for free download or printing from the SIP Portal on the Harley Website.
The instructions show what parts are needed for certain kits / upgrades as well as particulars for installation.
Some parts may be on a used bike you purchased that don't show up in the parts catalogs but may be in the instruction sheets.
Also, there are NOS parts available online from different sellers that you may not know exist.
Engine Mechanicals
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00042 | Y | 3-1-1988 | 25629-88 | 1986-later XLH883 |
| 883 CYLINDER HEAD TEMPLATE KIT (use w/ 1200cc piston (upgrade) kit (16140-87) |
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| J00113 | Y | 2004-09-03 | 43884-96 43885-96 43890-93 43911-95 | 1985-later 1340, 1987-XL 1999-later TC 88 |
| HEAD BOLT COVERS | ||||
| J02949 | Y | 4-26-2004 | 25197-04 | 2004-later Sportster 883 / 1200 |
| XL PERFORMANCE CAM SET | ||||
| J03624 | Y | 01-10-2007 | 22711-04 22712-04 22713-04 | 2004-later XL1200 |
| XL 1200 CC HIGH COMPRESSION PISTON KITS | ||||
Oiling and Lubrication
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00073 | Y | 10-1-93 | 33116-86A | 1986-1990 XLH |
| OIL FILTER ADAPTER KIT | ||||
| J00373 | Y | 2-1-1994 | 62497-82A 62515-82A | 1982-later Sportster |
| OIL COOLER KIT | ||||
| J05661 | Y | 04-20-2013 | 62700082 | 2004-later XL |
| XL PREMIUM OIL COOLER KIT | ||||
Carburetor, Intake Manifold & Exhaust
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00050 | Y | 6-24-1997 | 29081-90C | 1986 and later XLH |
| SCREAMIN’ EAGLE® EVOLUTION XLH HI-FLO CARB & AIR CLEANER | ||||
| J00051 | Y | 9-19-2001 | 29151-90A | 1984-later Evo Big Twin |
| SCREAMIN' EAGLE EVOLUTION 1340 HI-FLO GARB & AIR CLEANER KIT | ||||
| J01099 | Y | 9-1-1991 | 27886-78A | Keihin Carburetors |
| CARBURETOR FUEL INLET VALVE KIT | ||||
| J01698 | Y | 7-19-2000 | 27419-99 | Big Twin w/ SE HP Cam, A/C and Exhaust System. |
| SCREAMIN' EAGLE 44mm BIG BORE CV CARBURETOR TUNER KIT | ||||
| J01837 | Y | 6-8-2001 | 27454-01 | 1995-later XL1200s All Twin Cylinder Carbureted Buells |
| S.E FLATSLIDE CARB KIT FOR SPORTSTER AND BUELL | ||||
| J02648 | Y | 2009-02-2020 | 27928-07 | 1999-2006 carbed Twin Cam |
| SCREAMIN' EAGLE SUPER BORE 51 MM CV CARBURETOR KIT | ||||
| J03025 | Y | 7-22-2003 | 27689-04 | Stock 40mm CV, SE 44mm CV, SE 42mm carbs on 2004-later XLs |
| SCREAMIN’ EAGLE PERFORMANCE INTAKE MANIFOLD KIT | ||||
| J04481 | Y | 4-23-2015 | 29299-08 29098-09 | 2008-later XL |
| SCREAMIN' EAGLE “HEAVY BREATHER” PERFORMANCE AIR CLEANER KIT | ||||
Electrical System
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00405 | Y | 1-1-1995 | 67175-92A | 1992-later XL w/ speedometer / no tach |
| TACHOMETER KIT | ||||
| J00413 | Y | 9-1-1994 | 67293-95 | 1995 XLH883, 1995-FXD |
| CHROME GAUGE KIT | ||||
| J00414 | Y | 9-1-1994 | 67294-95 | 1996 XLH1200, 1995 FXDS-Con |
| CHROME DUAL GAUGE KIT | ||||
| J00415 | Y | 9-1-1995 | 67359-96 | 1996-later XL1200C |
| XL 1200 CUSTOM TACHOMETER KIT | ||||
| J00455 | Y | 9-24-1999 | 71428-90B | 1975-later XL, 1982-later FXR 1973—1986 FX(except FXST and FXWG) 1991-1996 FXD (except FXDWG) |
| ROUND-KEY IGNITION SWITCH KIT | ||||
| J00524 | Y | 7-1-1995 | 91860-88B | 1975 - 1990 XL Various other Models |
| SELF-CANCELING TURN SIGNAL KIT | ||||
| J01276 | Y | 7-17-1998 | 67359-96A | 1996-later XL1200C, 1999-later XL883C |
| XL TACHOMETER KIT | ||||
| J01523 | Y | 9-18-03 | 67182-95D | 1995-2003 XLH883 w/ elec speedometer / no tach |
| XLH TACHOMETER KIT | ||||
| J00597 | Y | 05-25-2004 | 66006-70 66007-84 | Dry Charged Batteries |
| HARLEY-DAVIDSON 12 VOLT BATTERIES | ||||
| J01482 | Y | 3-13-2000 | 67359-96B | 1996-later XL1200C, 1999-later XL883C w/ elec speedometer / no tach |
| J01607 | Y | 5-21-1999 | 69112-95B | 1992-later XL883 |
| 883 SPORTSTER CHROME HORN KIT | ||||
Engine Control
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00062 | Y | 2005-12-20 | 31603-91 31605-90 31608-90 | 1991-later XLH1200, 1995-later XLH883 1981-1990 XLH, 1991-1994 XLH883 1989-1990 Big Twin |
| STARTER SOLENOID REBUILD KIT | ||||
| J00065 | Y | 2-13-1998 | 31987-85A 32095-98 | 1998-later XL1200S |
| SPARK PLUG WIRE KIT | ||||
| J00067 | Y | 7-1-1990 | 32408-90 | 1984-1990 models w certain ignition modules |
| IGNITION MODULE ADAPTER WIRING HARNESS KIT | ||||
| J00068 | Y | 7-22-1996 | 32420-87B 32421-85B | 1986-1993 XL 883 / 1200 1984-1994 FX/Softail FXR/FXD Dyna Glide 1984-1993 FLT/FLHT/FLHS 1340 |
| SCREAMIN' EAGLE IGNITION MODULE | ||||
| JX-32432-91A (no “J” code) | Y | 8-1993 | 32405-91A 32410-91A 32419-91A 32432-91A 32436-91A | 1984-later FXR/FX/Softail, 1984-1993 FLT 1340 1986-1993 XLH883, 1986-1987 XLH1100 1984-later FXRP, 1988-1990 XLH1200 1983-1985 XLH1000 |
| IGNITION MODULE | ||||
| J00070 | Y | 1-25-1999 | 32420-94 32421-94 | 1994-1997 883 / 1200 (except 1200S) 1994-later FLT/FLHT/FLHS 1340 |
| SCREAMIN' EAGLE IGNITION MODULE | ||||
| J01282 | Y | 10-20-98 | 32734-98 32735-98 32736-98 | 1998-later XL1200S |
| SCREAMIN’ EAGLE XL1200S HIGH PERFORMANCE IGNITION SYSTEM | ||||
| J01300 | Y | 6-1-98 | 32737-98 32738-98 32739-98 | 1998-later XL1200S |
| SCREAMIN’ EAGLE XL1200S RACE IGNITION SYSTEM | ||||
| J02086 | Y | 2-5-2001 | 32839-00 | 1997-later XL883 and XL1200 (except 1200S) |
| SCREAMIN’ EAGLE SELECTABLE CURVE RACE IGNITION MODULE | ||||
| J02116 | Y | 10-24-01 | 32839-00A | 1998-later XL883 and XL1200 (except 1200S) |
| SCREAMIN’ EAGLE SELECTABLE-CURVE RACE-IGNITION MODULE | ||||
| J03513 | Y | 4-04-2005 | 31784-04A 31785-04A 31760-04A 31763-04A 31765-04A | 2004-later XL883 2004-later XL1200 2004-later Dyna 2004-later Softail 2004-later Touring |
| SCREAMIN’ EAGLE STREET LEGAL IGNITION SYSTEM | ||||
Primary Drive & Clutch
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00082 | Y | 4-1-1974 | 38005-71B | 1971-E1974 XL, XLH, XLCH |
| CLUTCH CONVERSION KIT | ||||
| J00088 | Y | 7-1-1995 | 39967-77A | 1977-later XL / XLCH / XLS |
| PRIMARY CHAIN TENSIONER KIT | ||||
Transmission & Final Drive
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00074 | Y | 1-1-1994 | 33178-90A | 1991-E1994 XLH |
| SHIFTER DRUM RETENTION PLATE KIT | ||||
| J00078 | Y | 5-1-1996 | 34847-84 | 1985-earlier XL with Stator |
| TRANSMISSION COVER KIT | ||||
| J00079 | Y | 11-15-1996 | 35613-84B | 1984-1990 XL |
| TRANSMISSION COUNTERSHAFT KIT | ||||
| J00089 | Y | 7-1-1995 | 40006-85 | All Models |
| BELT TENSION TOOL | ||||
| J00091 | Y | 10-1-1994 | 40111-91B | 1991-later XLH883 / 883 Hug |
| XLH 5-SPEED BELT DRIVE KIT | ||||
| J00092 | Y | 10-1-1994 | 40202-91B 40210-85D 40285-91B | XLH 1200 1340 Big Twin XLH 883 |
| TRANSMISSION SPROCKET KIT for 5 SPEED BELT DRIVES | ||||
Suspension
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J01638 | Y | 7-6-2000 | 54571-94A 54728-01 | 1991-later XLH (except Hug, Sport and 1996-up Custom) |
| Profile™ Low REAR SUSPENSION KIT CHROME Profile™ REAR SUSPENSION KIT |
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Wheels, Brakes & Tires
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| J00094 | Y | 07-19-2004 | 41017-95 41026-95 | 1986-1999 XL / Softail 1991-1999 FXD, 1986-1994 FXR |
| CHROME REAR WHEEL KIT | ||||
| J00097 | Y | 2013-11-01 | 41110-79A 41563-77A | 1986-later Softail, 1982-later FXR, 1980-later FLT, 1980-1984 FXSB / FXS, 1984-1986 FXWG, 1983-1984 FLH, 1982 FLH Classic |
| REAR AXLE KIT | ||||
| J00098 | Y | 11-1-2013 | 41665-82 | 1982-later XLs / FXRs 1983-later FXWG / FXSB, 1983 FLHS |
| ABUTMENT SHIM | ||||
| J00110 | Y | 1-1-1993 | 43406-83 | 1977-1983 XL / FXE / FXR |
| SCREW AND SPACER KIT | ||||
| J01502 | Y | 6-26-03 | 41757-99 | 1980-2003 XL |
| SPORTSTER REAR MASTER CYLINDER COVER | ||||
| J01632 | Y | 7-12-1999 | 44358-00 44360-00 44365-00 44367-00 | All 2000 model motorcycles |
| FRONT FLOATING ROTOR KIT | ||||
| J02667 | Y | 7-25-2003 | 42822-04 43529-04 | 2004-later XL |
| FRONT PISTON REPAIR KIT | ||||
| J03183 | Y | 1-23-2004 | 44531-04 | 2004-later DYNA FXD/I / FXDL/I |
| DUAL DISC FRONT BRAKE KIT FOR DYNA | ||||
| J04938 | Y | 11-17-2009 | 94134-09 | 2000-later Twin Cam / Sportster 2002-later VRSC 2007-later wheels w 25mm bearing |
| WHEEL BEARING REMOVAL AND INSTALLATION TOOL | ||||
Body Parts
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| Instruction# | PDF? | Revised Date | Part / Kit# | Fits Model(s) |
| JX-49018-88A (no “J” code) | is-jx-49018-88a.pdf | 2-1994 | 49018-88A | 1982-1984 XL / XR 1984-later XL |
| ENGINE GUARD | ||||
| J00086 | 4-1-1993 | 38619-86TA 38621-86TA | 1986-later XLH | |
| CLUTCH CABLE ASSEMBLY | ||||
| J01261 | Y | 9-10-2001 | 33891-98 33892-98 | 1991-2003 XL |
| SPORTSTER FORWARD FOOT CONTROLS | ||||
| J01290 | Y | 11-01-2013 | 49018-88C | Rigid Mount Sportsters |
| XL (SPORTSTER) ENGINE GUARD | ||||
| J02631 | Y | 7-10-2002 | 56564-02 56579-02 | 1999-2003 Sportster 883, 883C, 1200S, 1200C |
| BRAIDED STAINLESS STEEL THROTTLE/IDLE CABLE KIT | ||||
| J02632 | Y | 7-10-2002 | 38629-02 | 2000-2003 Sportster 883, 883C, 1200S, 1200C |
| STAINLESS STEEL BRAIDED CLUTCH KIT | ||||
| J02634 | Y | 2-28-2003 | 2169-95C | 1995 through 2001 XL |
| VACUUM OPERATED FUEL SUPPLY VALVE KIT | ||||
| J02811 | Y | 5-27-2015 | Multi-Numbers | 2006-earlier, 2007-later Sportster, Softail, Dyna |
| MULTI-FIT BRAIDED THROTTLE/IDLE CABLE KITS | ||||
| J03064 | Y | 08-08-2003 | 45124-03 | 2004-Up 883 with 1200R Handlebar (56004-00) |
| STAINLESS STEEL BRAIDED FRONT BRAKE LINE KIT | ||||
| J03379 | Y | 6-24-2005 | 56021-04B | 2004-later XL883C, XL1200C |
| XL PULLBACK HANDLEBAR KIT | ||||
| J03408 | Y | 8-06-2004 | 53948-04 | 2004-later XL w/ Bobtail Rear Fender Kit |
| BOBTAIL REAR FENDER RACK KIT | ||||
| J03734 | Y | 2009-03-2002 | 46418-05A 45355-06A | |
| CHROME 11/16“ MASTER CYLINDER AND CLUTCH BRACKET KIT | ||||
| J04180 | Y | 2006-06-2016 | 62999-07 | 2007-later XL 883 / 883R / 883L / 1200R |
| CUSTOM FUEL TANK INSTALLATION KIT FOR XL | ||||
| J04485 | Y | 08-13-2008 | 49246-07 49247-07 49248-07 | 2007 Sportsters |
| XL FRAME (replacement) SERVICE KIT | ||||
| J05653 | Y | 02-17-2017 | Various Kits | Rubbermount Sportsters Various HD Models |
| MODULAR BRAKE LINE KITS | ||||
