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techtalk:ref:engmech01r [2019/05/21 02:55] hippysmack |
techtalk:ref:engmech01r [2019/05/21 03:17] hippysmack [Disassembling the Crankshaft / Flywheel Assembly] |
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| ====== REF: Engine Mechanicals - Sub-01R ====== | ====== REF: Engine Mechanicals - Sub-01R ====== | ||
| ====== Disassembling the Crankshaft / Flywheel Assembly ====== | ====== Disassembling the Crankshaft / Flywheel Assembly ====== | ||
| + | |||
| + | This is a 91-99 flywheel assembly but the process is basically comparable for 03 and prior flywheel assemblies. \\ | ||
| + | The table is a 3/4" piece of plywood hinged to the wall with a 2x4 stood up under it. \\ | ||
| + | To make it easier, no measuring of the holes was done. \\ | ||
| + | |||
| + | A 2" hole saw was used to bore a hole for the pinion shaft to sit down in. | ||
| + | The size of the hole isn't really critical as long as it's bigger than the shaft. \\ | ||
| + | The 2" hole just gives some leeway to position the wheels to drill for the holding pins. \\ | ||
| + | |||
| + | Then a 3/8" drill bit was run into the holes to the board to mark the hole locations. \\ | ||
| |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_3_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_3_by_hippysmack.jpg?direct&300|}}| | ||
| + | The location can be adjusted if needed before drilling the holes. \\ | ||
| + | Once the holes are drilled, run 2 pieces of 3/8" x 12" threaded rod into the holes with nuts and washers on top and bottom. \\ | ||
| + | Make sure they're tall enough to go through the holes in the top wheel. \\ | ||
| + | Then set the wheel over the all-thread (or holding pins). \\ | ||
| |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_4_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_5_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_6_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_4_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_5_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_6_by_hippysmack.jpg?direct&300|}}| | ||
