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REF: Body Parts - Sub-01C
1986 to 2003 forward controls modified to fit a 1980 frame
Article by IronMick of the XLFORUM® 1)
In the event that you cannot find forward controls specifically for your year model, you can find something that you can modify to work.
However, working well can be a challenge.
Below are some mods made to a 1980 XLH.
Shift side should be no problem. Brake side would require some work.
When I looked at an 86 to 03 custom Sportster it occurred to me that I could make the forwards work on my 1980. 2)
It was looking at the brake side that convinced me - the way they fit between the case and the exhaust.
(and the similar rear brake master cylinder)
I found a new set of after market 86 -03 HD style forwards on eBay for about $220.
Examining the parts I saw that I needed to drill 1“ diameter holes in the lower front engine mounts.
After much discussion on XLForum and consulting with my indie mechanic, I decided to do it.
I let the indie drill the holes as my small drill press would not handle a 1” bit.
- Right Side Parts: (note spacer between large washer and mount)
- Threads on Part = 1.08“
- Spacer = 0.32”
- Flat washer = 0.17“
- Engine mounting plate = 0.17”
- Nut = 0.42“
- E-clip
- Left Side Parts: (no spacer needed)
- Thread Length on part = 0.69”
- Flat washer 0.17“
- Engine Mounting plate 0.17”
- Nut 0.35“
- E-clip
Left side shift pedal. 7) |
Pedal 10) | |
Brake lever mods 11) | |